Li-Ion Battery Binder Copolymer for Stronger Electrode Adhesion

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Solution Overview

Problem

Existing lithium ion battery binders have high costs and poor bonding performance, which hinders the improvement of battery performance and increases costs, necessitating the development of cost-effective binders with enhanced bonding capabilities.

Innovation Solution

A binder comprising a copolymer with structural units derived from monomers containing a cyano group, an ester group, and a specific group, optimized in terms of molecular weight and composition to improve bonding and cycling performance while reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing binders are used in lithium ion batteries, then the battery can be manufactured, but the cost is high and bonding performance is poor

Engineering Contradiction:
Improvebonding performanceVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters of the binder by incorporating specific functional groups (cyano group, ester group, and the group shown in formula I) into the polymer structure. This parameter change in molecular structure leads to improved bonding performance while using cost-effective monomers that are not subjected to policy restrictions and can be mass-produced.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite binder system by combining multiple structural units with different functional groups (cyano, ester, and the group in formula I) within the same polymer chain. This composite approach at the molecular level allows the binder to simultaneously achieve strong bonding performance and cost-effectiveness by leveraging the synergistic effects of different functional groups.

Inventive Principle:
Principle #40Composite materials

2Strength

If fluorine-containing monomers are used to improve bonding performance, then bonding strength increases, but cost increases and policy restrictions apply

Engineering Contradiction:
Improvebonding strengthVSAvoidcost and policy compliance
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent replaces expensive fluorine-containing monomers with cheaper alternative monomers containing cyano groups, ester groups, and the group shown in formula I. These alternative monomers are not subjected to policy restrictions and can be mass-produced at lower cost, while still achieving the required bonding performance through their functional group interactions.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the chemical composition by substituting fluorine-containing monomers with non-fluorine-containing monomers that have different functional groups. This parameter change in monomer selection maintains bonding capability through alternative chemical mechanisms (cyano group coordination, ester group interactions) while eliminating cost and policy issues associated with fluorine-containing materials.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the solid content of slurry is increased to improve electrode performance, then battery performance improves, but binder cost increases

Engineering Contradiction:
Improveelectrode performanceVSAvoidbinder cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the cost parameter of the binder by using inexpensive monomers (cyano, ester, and formula I group containing monomers) that can be mass-produced without policy restrictions. This cost reduction in binder material allows for increased solid content in the slurry formulation, thereby improving electrode performance without being constrained by high binder costs.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20230420680A1Binder and preparation method therefor, secondary battery, battery module, battery pack and power consuming device
Publication Date: 2023.12.28 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20230420680A1 patent drawing
  • US20230420680A1 patent drawing
  • US20230420680A1 patent drawing

AI summary

The present application provides a binder and a preparation method therefor, a secondary battery, a battery module, a battery pack and a power consuming device. The binder may comprise a copolymer C, and the copolymer C may comprise a structural unit derived from a monomer containing a cyano group, a structural unit derived from a monomer containing an ester group, and a structural unit derived from a monomer containing a group shown in formula I, in which n is selected from 0, 1, 2, or 3: