Battery Binder Composition for Transition Metal Ion Capture

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Solution Overview

Problem

In secondary batteries using transition metal-containing positive electrode active materials, there is a concern about transition metal ions eluting into the electrolyte solution and depositing on the negative electrode, which negatively impacts battery characteristics such as cycle performance, with existing techniques focusing insufficiently on this issue.

Innovation Solution

A binder composition for non-aqueous secondary batteries is developed, comprising a water-soluble polymer with a sulfonate group-containing monomer unit in 10-50 mass% and a (meth)acrylonitrile monomer unit in 20-50 mass%, which forms electrode or functional layers with high transition metal capturing ability, improving adhesiveness and cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transition metal-containing positive electrode active materials are used to increase secondary battery capacity, then battery capacity is improved, but transition metal ions elute into electrolyte solution and deposit on negative electrode, deteriorating cycle characteristics

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A functional layer containing a water-soluble polymer with specific monomer units (sulfonate group-containing and (meth)acrylonitrile) is introduced as an intermediary between the positive and negative electrodes. This functional layer captures transition metal ions that elute from the positive electrode, preventing their deposition on the negative electrode and thus maintaining cycle characteristics while allowing the use of high-capacity transition metal-containing materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a functional layer is introduced to capture transition metal ions, then cycle characteristics are improved, but device structure becomes more complex

Engineering Contradiction:
Improvecycle characteristicsVSAvoidbattery structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The functional layer is merged with existing battery components such as the separator or electrode structures. The water-soluble polymer is applied to form the functional layer on these existing components, combining multiple functions (ion capture, structural support, and electrochemical stability) into a single integrated component, thereby reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a water-soluble polymer with sulfonate groups and (meth)acrylonitrile units is used as binder, then transition metal capturing ability is improved, but manufacturing process becomes more complex

Engineering Contradiction:
Improvetransition metal capturing abilityVSAvoidbinder preparation process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention specifies precise compositional parameters for the water-soluble polymer (sulfonate group-containing monomer unit at 10-50 mass% and (meth)acrylonitrile monomer unit at 20-50 mass%). By controlling these compositional parameters, the polymer achieves optimal transition metal capturing ability while maintaining water solubility and ease of processing. The defined parameter ranges balance performance requirements with manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The binder composition effectively captures transition metal ions, enhancing the battery's cycle characteristics and heat resistance, while maintaining adhesiveness before and after electrolyte immersion, thus preventing metal deposition on the negative electrode.

Implementation Method 1

the water-soluble polymer includes a sulfonate group-containing monomer unit in a proportion of at least 10 mass% and not more than 50 mass% and a (meth)acrylonitrile monomer unit in a proportion of 20 mass% or more and 50 mass% or less... enables the capture of transition metal ions that elute from the positive electrode active material

Methodology Applied
Scientific EffectIon capture/Adsorption: Adsorption

Data Source

PatentEP3340341B1Binder composition for nonaqueous secondary battery, composition for nonaqueous secondary battery functional layer, functional layer for nonaqueous secondary battery, and nonaqueous secondary battery
Publication Date: 2023.10.04 ZEON CORP
  • EP3340341B1 patent drawing

AI summary

Provided is a binder composition for a non-aqueous secondary battery that enables formation of a functional layer and an electrode mixed material layer having high transition metal capturing ability. The binder composition for a non-aqueous secondary battery contains a water-soluble polymer and water. The water-soluble polymer includes a sulfonate group-containing monomer unit in a proportion of at least 10 mass% and not more than 50 mass% and a (meth)acrylonitrile monomer unit in a proportion of 20 mass% or more.