Reinforced Battery Box Bearing Plate for Impact Buffering

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Solution Overview

Problem

The bearing plate of battery boxes often lacks sufficient rigidity, leading to poor impact resistance and potential damage to the battery cell during vehicle collisions or shakes.

Innovation Solution

A battery box design that incorporates a reinforcing member with protruding portions and cavities formed between these protrusions and the bearing plate, enhancing the local rigidity and impact resistance of the bearing plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the bearing plate is made thinner to reduce space occupation, then the space efficiency is improved, but the rigidity and impact resistance deteriorate

Engineering Contradiction:
Improvespace occupationVSAvoidimpact resistance
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The patent applies local quality by adding reinforcing members with cavities at specific locations on the bearing plate rather than uniformly thickening the entire plate. The cavities are strategically positioned to provide local reinforcement where impact forces are most likely to occur, maintaining thin overall plate thickness while enhancing specific areas for improved impact resistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite material structure by combining the bearing plate with reinforcing members that have cavity structures. This composite design integrates two different structural elements - the thin base plate and the reinforced protruding portions with cavities - to achieve both space efficiency and enhanced mechanical strength simultaneously.

Inventive Principle:
Principle #40Composite materials

2Strength

If the bearing plate is made thicker to improve impact resistance, then the strength is improved, but the space occupation increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidspace occupation
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

Instead of uniformly increasing the bearing plate thickness throughout, the patent applies local quality by adding reinforcing members with cavities only at specific critical locations. This localized reinforcement approach provides enhanced impact resistance where needed while maintaining thin plate thickness in non-critical areas, thus minimizing overall space occupation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from a two-dimensional uniform thickness approach to a three-dimensional structure by adding protruding portions with cavities. This dimensional change allows the reinforcing members to extend outward from the plate surface, providing enhanced strength without increasing the in-plane dimensions or overall space occupation of the battery box.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If reinforcing members are added to enhance rigidity, then the impact resistance is improved, but the device complexity increases

Engineering Contradiction:
Improveimpact resistanceVSAvoidstructural complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating the reinforcing members as integral parts of the bearing plate structure rather than separate attachable components. The reinforcing members are formed as protruding portions directly from the plate material, combining the functions of the base plate and reinforcement elements into a single unified structure, thereby reducing assembly complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs parameter changes by modifying the geometric parameters of the bearing plate structure - specifically by adding cavities within the protruding portions of the reinforcing members. This geometric parameter modification (introducing void spaces) enhances the mechanical properties and energy absorption capacity without requiring additional materials or complex multi-component assemblies.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively absorbs impact energy through the cavities, providing a better buffering effect and improving the impact resistance of the battery box, thus protecting the battery cell.

Implementation Method 1

when the battery box is impacted, the cavity can absorb the impact energy, thereby providing a better buffering effect on the bearing plate

Methodology Applied
Scientific EffectImpact energy absorption: Deformation

Data Source

PatentUS20250192308A1Battery box, battery and vehicle
Publication Date: 2025.06.12 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250192308A1 patent drawing
  • US20250192308A1 patent drawing
  • US20250192308A1 patent drawing

AI summary

A battery box, a battery, and a vehicle. The battery box comprises a box body, a bearing plate, and a reinforcing member, wherein the box body is configured to accommodate a battery cell therein, the box body is arranged on one side of the bearing plate; and the reinforcing member is fixed to one side of the bearing plate away from the box body. The battery comprises a battery cell and above battery box, wherein the battery cell is accommodated in the battery box. The vehicle comprises above battery.