Battery Cell Buffer Member With Closed Pores for Swelling Control

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Solution Overview

Problem

The challenge is to enhance the performance of battery cells, particularly in electric vehicles, by improving space utilization, strength, and long-term charge and discharge performance, while minimizing polarization accumulation and side reactions, and optimizing energy density.

Innovation Solution

A battery cell design incorporating a buffer member with first closed pores, connected to the electrode assembly within the shell, which buffers expansion and reduces electrolyte absorption, ensuring uniform stress distribution and minimizing contact with the electrolyte solution to prevent side reactions and improve energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the buffer member is made denser to improve strength and reduce compression, then the space utilization and mass energy density improve, but the buffering effect deteriorates due to increased elasticity and reduced compression capability

Engineering Contradiction:
Improvebuffering effectVSAvoidelectrolyte solution absorption
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The buffer member employs a non-uniform porous structure where different regions have different pore densities. The first porous region has a first pore density while the second porous region has a second pore density that differs from the first. This local variation in pore density allows different parts of the buffer member to perform different functions: one region provides better buffering through higher porosity while another region provides structural integrity and controlled electrolyte absorption through lower porosity, thus resolving the contradiction between buffering effect and electrolyte absorption.

Inventive Principle:
Principle #3Local quality

2Reliability

If the buffer member volume is increased to improve buffering capacity and space utilization, then the electrode assembly expansion is better controlled, but the mass energy density deteriorates due to increased mass

Engineering Contradiction:
Improvebuffering capacityVSAvoidmass energy density
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The buffer member is constructed as a porous structure with controlled pore densities in different regions. This porous architecture provides high buffering capacity through the compressibility and elasticity of the porous matrix while maintaining low mass due to the void spaces. The first and second porous regions with different pore densities optimize the balance between buffering capacity and mass, enabling the buffer member to effectively accommodate electrode assembly expansion without significantly increasing the overall mass, thus improving mass energy density.

Inventive Principle:
Principle #31Porous materials

3Volume of stationary object

If the buffer member is placed inside the battery cell to improve space utilization, then the constant internal space is better utilized, but the side reactions increase due to greater contact area with electrolyte solution

Engineering Contradiction:
Improvespace utilizationVSAvoidside reactions
Core Design Contradiction:
Volume of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The buffer member features spatially varying pore density with a first porous region and a second porous region having different pore densities. This non-uniform structure creates zones with different electrolyte absorption characteristics. The region with lower pore density absorbs less electrolyte solution, thereby reducing the contact area between the buffer member and electrolyte solution and minimizing side reactions, while still providing effective buffering capacity. This local differentiation resolves the contradiction between space utilization and side reaction prevention.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances battery performance by reducing polarization accumulation, avoiding lithium precipitation, and optimizing energy density, while also saving space and weight by minimizing the need for additional electrolyte solution and reducing side reactions.

Implementation Method 1

The buffer member is accommodated in the shell and connected to the electrode assembly and is configured to buffer expansion of the electrode assembly. The electrode assembly may exert pressure on the buffer member during expansion, and the buffer member may exert a reverse force onto the electrode assembly after being compressed.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The buffer member includes first closed pores, and the volume V1 of the first closed pores and the volume V of the buffer member meet a formula of V1/V>10%. The first closed pores are not in contact with an electrolyte solution in the battery cell, which can reduce the absorption of the electrolyte solution by the buffer member

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS20240429522A1Battery cell, battery, and power consuming device
Publication Date: 2024.12.26 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240429522A1 patent drawing
  • US20240429522A1 patent drawing
  • US20240429522A1 patent drawing

AI summary

A battery cell comprises: a shell; an electrode assembly accommodated in the shell; and a buffer member, which is accommodated in the shell and connected to the electrode assembly and is configured to buffer expansion of the electrode assembly, wherein the buffer member comprises first closed pores, and the volume V1 of the first closed pores and the volume V of the buffer member meet a formula of V1/V>10%.