Vehicle Battery Cooling Split Control Under High Power Demand

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Solution Overview

Problem

Electric vehicles face challenges in cooling their batteries during high current draw periods, such as extended high-speed driving, which can lead to reduced performance and user enjoyment due to overheating.

Innovation Solution

A controller that manages the vehicle's powertrain and cooling systems by adjusting power consumption and cooling distribution based on battery temperature, allowing users to select driving modes that prioritize either cabin comfort or performance, thereby preventing battery overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If power is limited from the battery during high temperature periods, then battery overheating is prevented, but vehicle performance deteriorates

Engineering Contradiction:
Improvebattery temperatureVSAvoidpowertrain performance
Core Design Contradiction:
TemperatureVSPower

Solution Approach 1:

The controller implements a feedback mechanism that continuously monitors battery temperature and adjusts power output limits accordingly. When battery temperature exceeds safe operating thresholds, the system provides feedback signals to reduce power draw from the battery, preventing overheating while restoring normal performance when temperatures return to acceptable ranges.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary anti-action by proactively limiting power output before critical overheating occurs. By monitoring temperature trends and predicting thermal runaway risks, the controller preemptively reduces power demands on the battery, preventing the harmful effect of overheating before it compromises vehicle performance.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If cooling capacity is increased for the battery, then battery reliability improves, but energy consumption increases

Engineering Contradiction:
Improvebattery reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The cooling system applies partial cooling action only when necessary by activating enhanced battery cooling modes selectively during high current draw periods or when battery temperature approaches critical thresholds. During normal operating conditions, the system provides minimal or no additional cooling to the battery, thereby reducing overall energy consumption while maintaining battery reliability when needed.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances user enjoyment by allowing mode selection to prioritize either powertrain performance or cabin cooling, ensuring the battery operates within safe temperature ranges, even during high-demand conditions.

Implementation Method 1

cooling means configured to cool the electrical energy storage means and a cabin of the vehicle

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS11865946B2Controller, vehicle and method
Publication Date: 2024.01.09 JAGUAR LAND ROVER LTD
  • US11865946B2 patent drawing
  • US11865946B2 patent drawing
  • US11865946B2 patent drawing

AI summary

A controller (100) for a vehicle (1), the vehicle comprising:a powertrain (1P) comprising an electric machine (50) for providing motive power;cooling means (60, 80); andelectrical energy storage means (70) for powering the electric machine (50),wherein the cooling means (60, 80) is configured to cool the electrical energy storage means (70) and a cabin (1C) of the vehicle and the vehicle (1) is configured to operate in a first or second driving mode,the controller (100) comprising:an input for receiving information indicative of a temperature of the energy storage means (70); anda processor arranged to generate a control signal in dependence on the information indicative of temperature of the energy storage means (70) and information indicative of the selected driving mode of the vehicle,wherein:if the vehicle is in the first driving mode the processor is configured to generate the control signal to limit or reduce an amount of power consumed by the powertrain (1P) in dependence on the information indicative of temperature of the energy storage means (70); and/orif the vehicle is in the second driving mode the processor is configured to generate the control signal to control a proportion of the cooling power of the cooling means that is available to cool the electrical energy storage means relative to the cabin (1C) of the vehicle (1) in dependence on the information indicative of temperature of the energy storage means (70).