Battery Cabinet Fire Suppression for Thermal Runaway Control

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Solution Overview

Problem

Existing energy storage systems using air-cooled heat dissipation face challenges such as low cooling efficiency, temperature control issues, increased risk of short circuits, and ineffective fire extinguishing due to the air-cooled mechanism.

Innovation Solution

The energy storage system incorporates a plurality of battery packs arranged in a direction, an energy storage cabinet with a containment compartment, and integrated firefighting equipment including aerosol firefighting devices, an explosion-proof plate, and a water firefighting device to address thermal management and fire safety concerns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If air-cooled heat dissipation is used in outdoor cabinet systems, then the system can be transported as a whole and integrated into the cabinet, but the cooling efficiency is low and the temperature inside the battery pack cannot be maintained at the most suitable temperature

Engineering Contradiction:
Improveintegration capabilityVSAvoidbattery pack temperature control
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent replaces the air-cooled heat dissipation system with a liquid cooling system. The liquid cooling plates are installed between battery modules to directly conduct heat away from battery surfaces, providing superior temperature control compared to air cooling while maintaining the integrated cabinet design for easy transportation and installation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If air-cooled heat dissipation is used, then the system structure is simple, but the temperature difference within the system is difficult to control and the risk of short circuit fires increases

Engineering Contradiction:
Improveheat dissipation system structureVSAvoidshort circuit fire risk
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces air cooling with liquid cooling using cooling plates positioned between battery modules. This substitution provides more precise temperature control and reduces temperature differences within the battery pack, thereby lowering the risk of thermal runaway and short circuit fires while maintaining reasonable system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If fire extinguishing agents are used in air-cooled systems, then fire protection is provided, but the agents cannot stay inside the battery pack for a long time to extinguish fires and prevent secondary re-ignition

Engineering Contradiction:
Improvefire protection capabilityVSAvoidfire extinguishing duration
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent introduces a water spray fire suppression system that uses hydraulic pressure to deliver water directly into the battery compartment through nozzles. This system provides sustained fire suppression capability, preventing re-ignition by continuously cooling the battery pack after thermal runaway, unlike aerosol agents that dissipate quickly in air-cooled systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

4Adaptability or versatility

If air-cooled energy storage system is used, then the system can operate in outdoor environments, but it is susceptible to environmental factors such as sand, rain, or insects over long periods of operation

Engineering Contradiction:
Improveoutdoor environment adaptabilityVSAvoidshort circuit risk from environmental factors
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs an enclosed battery compartment design that creates a protected environment for the battery packs. The liquid cooling system operates within this enclosed space, shielding the batteries from external environmental factors such as sand, rain, and insects, thereby maintaining system reliability in outdoor conditions while preserving outdoor deployment capability.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively controls fires, prevents the spread of flames, and manages thermal runaway through the combination of aerosol firefighting devices, explosion-proof plates, and water firefighting, enhancing safety and reliability compared to traditional air-cooled systems.

Implementation Method 1

each second aerosol firefighting device is installed on a corresponding one of the battery packs

Methodology Applied
Scientific EffectAerosol: Aerosol

Implementation Method 2

the first aerosol firefighting device is installed in the energy storage cabinet

Methodology Applied
Scientific EffectAerosol: Aerosol

Implementation Method 3

the water firefighting device is installed in the energy storage cabinet and is configured to spray water into the battery compartment

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 4

when the internal gas pressure of the battery compartment reaches the bursting pressure of the explosion-proof plate due to a large amount of gas generated by one or more thermally out-of-control battery packs, the explosion-proof plate bursts instantaneously, releasing the internal pressure

Methodology Applied
Scientific EffectPressure release: Depressurisation

Data Source

PatentEP4510296A1Energy storage system
Publication Date: 2025.02.19 EVE ENERGY STORAGE CO LTD
  • EP4510296A1 patent drawingFigure 1
  • EP4510296A1 patent drawingFigure 2
  • EP4510296A1 patent drawingFigure 3

AI summary

The application provides an energy storage system including: battery packs; an energy storage cabinet, which includes a cabinet body whose containment compartment includes a battery compartment installed with the plurality of battery packs; firefighting equipment, which includes a first aerosol firefighting device, second aerosol firefighting devices, an explosion-proof plate, and a water firefighting device; wherein, the first aerosol firefighting device is installed in the energy storage cabinet; the second aerosol firefighting devices each are installed on a corresponding one of the battery packs; the explosion-proof plate surrounds the battery compartment; and the water firefighting device is configured to spray water into the battery compartment.