Battery Capacity Estimation Using Coulomb Flow and Voltage

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Solution Overview

Problem

Existing methods for determining the state of health (SOH) of rechargeable batteries in vehicles are time-consuming and not suitable for on-board applications, particularly in hybrid electric vehicles that require accurate and robust capacity estimation for reliable operation.

Innovation Solution

An on-board system estimates battery capacity using voltage and current signals over time intervals to determine the state of charge and net coulomb flow, enabling monitoring of battery health and enhancing charging control and power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a full charging and discharging process is used to determine battery capacity, then measurement precision is improved, but time consumption increases and it becomes unsuitable for on-board applications

Engineering Contradiction:
Improvebattery capacity measurement precisionVSAvoidtime consumption for capacity determination
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies partial action by using only a portion of the full charging-discharging cycle. Instead of completing entire charge and discharge cycles, the method uses partial charge/discharge segments combined with voltage-based SOC estimation to calculate capacity. This reduces the time required while maintaining adequate measurement precision for on-board applications.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent replaces the mechanical/electrical full charge-discharge process with an electrical measurement and calculation system. By using voltage measurements, current signals, and computational algorithms to estimate SOC and calculate capacity, the system substitutes the time-consuming physical charge-discharge process with faster electrical measurements and mathematical computations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If voltage-based state of charge estimation is used, then real-time monitoring capability is improved, but measurement precision may be affected by voltage signal accuracy

Engineering Contradiction:
Improvereal-time monitoring speedVSAvoidstate of charge estimation precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously monitoring voltage and current signals and using them to update the state of charge estimation in real-time. The system processes measured voltage and current data through computational algorithms that adjust SOC estimates based on actual battery behavior, improving precision while maintaining real-time capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies multi-functionality by using the voltage-based SOC estimation system to perform multiple functions: real-time SOC monitoring, capacity estimation, and state of health assessment. This integrated approach allows the same measurement system to provide comprehensive battery management information without requiring separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate and efficient estimation of battery capacity and state of health in real-time, improving the reliability and safety of hybrid electric vehicle systems by providing enhanced power management and charging control.

Implementation Method 1

A vehicle's electric power supply system must support a plurality of vehicle functions that operate on electric energy

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Implementation Method 2

A net coulomb flow is calculated between the first instant of time and the second instant of time

Methodology Applied
Scientific EffectCoulomb flow: Coulomb's Law

Data Source

PatentUS8084996B2Method for battery capacity estimation
Publication Date: 2011.12.27 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8084996B2 patent drawing
  • US8084996B2 patent drawing
  • US8084996B2 patent drawing

AI summary

An embodiment contemplates a method for estimating a capacity of a battery. A state of charge is determined at a first instant of time and at a second instant of time. A difference in the state of charge is determined between the first instant of time and the second instant of time. A net coulomb flow is calculated between the first instant of time and the second instant of time. The battery capacity is determined as a function of the change in the state of charge and the net coulomb flow.