Battery Capacity Prediction Using dQ/dV Clustering Analysis

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Solution Overview

Problem

Current battery management systems require extensive and time-consuming testing to predict battery cell capacity, involving multiple charge and discharge cycles to assess capacity degradation, which is costly and inefficient.

Innovation Solution

A battery management apparatus and method that calculates differential values of battery cell capacity with respect to voltage, performs statistical analysis using K-means clustering on approximation equations, and determines capacity based on cluster membership to predict capacity degradation in real-time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional capacity testing methods are used (charging/discharging up to 300 cycles), then capacity degradation rate can be accurately checked, but time consumption and cost increase significantly

Engineering Contradiction:
Improvecapacity degradation rateVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary statistical analysis on differential capacity values during early charging/discharging cycles to predict final capacity degradation. By analyzing dQ/dV patterns and performing clustering analysis in advance, the system can determine capacity characteristics without waiting for 300 complete cycles, thus reducing testing time while maintaining measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a statistical model that copies the relationship between differential capacity values and final capacity degradation. By establishing approximation equations and clustering patterns from early cycle data, the system replicates the predictive capability that would otherwise require full 300-cycle testing, enabling early capacity assessment.

Inventive Principle:
Principle #26Copying

2Measurement precision

If traditional capacity testing methods are used (charging/discharging up to 300 cycles), then capacity degradation rate can be accurately checked, but cost increases significantly

Engineering Contradiction:
Improvecapacity degradation rateVSAvoidtesting cost
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent performs preliminary statistical analysis on differential capacity values during early charging/discharging cycles to predict final capacity degradation. By analyzing dQ/dV patterns and performing clustering analysis in advance, the system can determine capacity characteristics without waiting for 300 complete cycles, thus reducing testing time while maintaining measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a statistical model that copies the relationship between differential capacity values and final capacity degradation. By establishing approximation equations and clustering patterns from early cycle data, the system replicates the predictive capability that would otherwise require full 300-cycle testing, enabling early capacity assessment.

Inventive Principle:
Principle #26Copying

3Loss of time

If real-time statistical analysis is performed on differential capacity values, then capacity can be predicted early, but calculation and analysis complexity increases

Engineering Contradiction:
Improvecapacity prediction timeVSAvoidanalysis complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent replaces complex physical testing (300-cycle charging/discharging) with statistical analysis of electrical parameters (dQ/dV calculations and clustering analysis). By substituting mechanical/electrical cycle testing with computational statistics on voltage-capacity differential values, the system achieves early prediction without the complexity of extended cyclic testing infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20230408583A1Battery management apparatus and method
Publication Date: 2023.12.21 LG ENERGY SOLUTION LTD
  • US20230408583A1 patent drawing
  • US20230408583A1 patent drawing
  • US20230408583A1 patent drawing

AI summary

Provided is a battery management apparatus including a calculating unit for calculating a differential value of a capacity of a battery cell with respect to a voltage of the battery cell, an analyzing unit for performing statistical analysis on the differential value, and a determining unit for determining the capacity of the battery cell based on the statistical analysis.