Recursive Battery Capacity Estimation via Total Least Squares

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Solution Overview

Problem

Existing methods for estimating battery cell capacity are either complex and resource-intensive or impose operational constraints on battery usage, failing to accurately account for noise in state-of-charge estimates in a non-invasive setting.

Innovation Solution

A method and system that recursively estimates battery cell capacity by updating parameters based on state-of-charge estimates and integrated current measurements, using a 'total least squares' regression technique to minimize noise and compute capacity efficiently without imposing constraints on battery current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If very accurate battery cell total capacity estimation is pursued, then measurement precision is improved, but device complexity increases due to extensive processor resources required

Engineering Contradiction:
Improvebattery cell total capacity estimation accuracyVSAvoidprocessor resource requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the capacity estimation problem from a complex nonlinear optimization problem into a simple linear regression problem by changing the parameter representation. Instead of directly estimating capacity C, the method estimates parameters α and β in the linear equation z(t) = α + βQ(t), where Q(t) is integrated current. This parameter transformation enables accurate capacity estimation using simple linear regression, dramatically reducing computational complexity while maintaining high precision.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If very accurate battery cell total capacity estimation is pursued, then measurement precision is improved, but operational constraints increase due to restrictions on battery usage

Engineering Contradiction:
Improvebattery cell total capacity estimation accuracyVSAvoidbattery usage constraints
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent enables the battery system to perform self-diagnosis and capacity estimation using only its own operational data (state-of-charge measurements and current measurements during normal operation). The method does not require external testing equipment or imposed operational constraints - the battery system uses its own z(t) and Q(t) data from regular use to continuously estimate its capacity, making the process completely non-invasive and operationally flexible.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If noise in state-of-charge estimates is accounted for in both x and y, then measurement precision is improved, but device complexity increases due to invasive procedures required

Engineering Contradiction:
Improvenoise handling accuracyVSAvoidprocedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical/invasive testing procedures with a mathematical modeling approach. Instead of using invasive tests to eliminate noise or obtain accurate measurements, the method uses linear regression that inherently accounts for noise in both z(t) and Q(t) measurements. The linear model z(t) = α + βQ(t) with least-squares fitting naturally handles measurement uncertainties without requiring additional sensors, testing equipment, or invasive battery procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS8041522B2System and method for recursively estimating battery cell total capacity
Publication Date: 2011.10.18 WATTMORE INC
  • US8041522B2 patent drawing
  • US8041522B2 patent drawing
  • US8041522B2 patent drawing

AI summary

A system and method for determining an estimated battery cell total capacity indicative of a total capacity of a battery cell is provided. The method includes receiving a first battery cell state-of-charge estimate at a first time and receiving a second battery cell state-of-charge estimate at a second time subsequent to the first time, measuring an integrated battery cell current value indicative of the integrated battery cell current between the first time and the second time, updating at least one recursive parameter based on the first battery cell state-of-charge estimate, the second battery cell state-of-charge estimate, and the integrated battery cell current value, determining the estimated battery cell total capacity based on at least one recursive parameter, and storing a value corresponding to the estimated battery cell total capacity in a memory.