Battery Full Charge Capacity Estimation from Sparse Cycle Data

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Solution Overview

Problem

Current methods for estimating the full charge capacity of batteries lack accuracy, particularly in scenarios where data acquisition is limited due to frequent charging and discharging, leading to reduced estimation precision.

Innovation Solution

A battery full charge capacity estimation method that involves acquiring and processing data on voltage, current, and temperature over time, extracting data points that satisfy specific conditions, and estimating the full charge capacity based on these extracted data points, ensuring a minimum of three valid data points are used for accurate calculations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If data is acquired during frequent charging and discharging cycles, then productivity is improved, but measurement precision deteriorates due to insufficient resting periods

Engineering Contradiction:
Improvecharging and discharging frequencyVSAvoidfull charge capacity estimation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent changes the parameter of data selection criteria by introducing specific conditions (current value below threshold, continuous duration above threshold) to identify valid measurement points. This allows accurate capacity estimation using data from frequent charge-discharge cycles without requiring extended resting periods, thus maintaining both productivity and measurement precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the continuous charge-discharge operation into discrete valid measurement periods based on current thresholds. By dividing the operation into valid and invalid segments, the system can selectively use only the reliable data portions for capacity calculation, improving accuracy without reducing overall charging frequency.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If more data points are used for estimation, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveestimation accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent simplifies data processing by changing the selection parameter to a simple current threshold comparison rather than complex analysis. This allows multiple data points to be efficiently filtered and selected based on straightforward criteria, improving accuracy while minimizing computational complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial action by selecting only the necessary portion of data (valid periods when current is below threshold) rather than processing all available data. This selective approach achieves accurate estimation without the computational burden of analyzing excessive data points.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250012865A1Battery full charge capacity estimation method and battery full charge capacity estimation device
Publication Date: 2025.01.09 PRIME PLANET ENERGY & SOLUTIONS INC
  • US20250012865A1 patent drawing
  • US20250012865A1 patent drawing
  • US20250012865A1 patent drawing

AI summary

A battery full charge capacity estimation method includes step (A) of acquiring battery data and processing the acquired data, step (B) of extracting data, and step (C) of estimating a full charge capacity of a battery that is a measurement target. The step (A) includes acquiring battery data including a voltage value, a current value, and a temperature value, and processing the acquired data. The step (B) includes extracting greater than or equal to n data satisfying a predetermined condition from at least one of the data acquired in the step (A) or the data obtained by the processing in the step (A), wherein n is an integer greater than or equal to 3. The step (C) includes estimating a full charge capacity of the battery that is the measurement target based on the data extracted in the step (B).