Battery Case Communication Layout for Reliable Module Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing battery management systems face challenges in efficiently monitoring and managing multiple battery modules due to the limitations of intricate wiring and interference issues in wireless communication within battery cases.

Innovation Solution

A battery case design that combines wired and wireless communication methods, utilizing antenna modules and transverse members to transmit information about battery modules to a battery management unit, optimizing space utilization and reducing wiring complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wired communication is used to transmit information between battery modules and BMU, then communication reliability is improved, but device complexity and wiring intricacy increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery system is divided into multiple battery modules, each equipped with its own communication unit. This segmentation allows distributed communication where each module can independently transmit data wirelessly to the BMU, eliminating the need for complex centralized wiring while maintaining reliable communication across all modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical wiring system with a wireless communication system using antenna modules. The communication units in each battery module transmit information wirelessly to the BMU, substituting physical electrical connections with electromagnetic signal transmission, thereby reducing wiring complexity while maintaining communication reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If wireless communication is used to transmit information between battery modules and BMU, then device complexity is reduced, but communication interference increases

Engineering Contradiction:
Improvewiring complexityVSAvoidcommunication interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces communication units as intermediary devices between the battery modules and the BMU. These units are strategically positioned and equipped with antenna modules that facilitate wireless communication while being designed to minimize interference through proper shielding and positioning, thus mediating between the need for simple wiring and the risk of communication interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The communication units are positioned at specific locations within the battery case, and antenna modules are oriented in specific directions. This local optimization of communication unit placement and antenna orientation minimizes interference in critical communication paths while maintaining overall system functionality, addressing interference issues locally rather than requiring system-wide changes.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If antenna modules are positioned close to battery modules, then space utilization is improved, but communication interference increases

Engineering Contradiction:
Improvespace utilizationVSAvoidcommunication interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent positions antenna modules in three-dimensional space above transverse members, utilizing the vertical dimension for antenna placement. This spatial arrangement allows the antennas to be close to battery modules for efficient space utilization while maintaining sufficient separation in the vertical direction to minimize electromagnetic interference, effectively using dimensional separation to resolve the contradiction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances flexibility in arranging battery modules and components, minimizes communication interference, and improves performance by effectively utilizing empty spaces within the battery case for seamless information transmission.

Implementation Method 1

a first antenna module provided at an edge of the battery lower case and connected to an adjacent battery module with the wiring. The first antenna module may be configured to transmit information about the adjacent battery module to the BMU

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS20250273754A1Battery case and a battery system including the same
Publication Date: 2025.08.28 HYUNDAI MOTOR CO LTD
  • US20250273754A1 patent drawing
  • US20250273754A1 patent drawing
  • US20250273754A1 patent drawing

AI summary

A battery case includes: a lower case accommodating a plurality of battery modules therein; a battery management unit (BMU) provided in the lower case and configured to monitor a state of the battery modules; and a communication unit provided at a lateral portion inside the lower case. The communication unit is connected to at least an adjacent battery module with wiring and is configured to transmit information about at least the adjacent battery module to the BMU through wired or wireless communication along a lengthwise or widthwise direction of the lower case.