Battery Case Partition Wall for Directed Cell Gas Venting

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Solution Overview

Problem

Existing electric power storage apparatuses do not effectively control the path of gas discharged from cells to a pressure relief valve, potentially leading to unwanted contact with electronic components.

Innovation Solution

The apparatus includes a partition wall that partitions the case into an accommodation chamber and a non-accommodation chamber, with a specific opening facing the space between stacks, directing gas to a pressure relief valve in the non-accommodation chamber, and a respiratory membrane to manage pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gas is discharged from electric power storage cells without a partition wall, then the gas can reach the pressure relief valve freely, but the gas may contact electronic components and cause damage

Engineering Contradiction:
Improveprotection of electronic componentsVSAvoidstructure of case
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The case is segmented into an accommodation chamber for battery stacks and a non-accommodation chamber for electronic components by a partition wall. This segmentation prevents gas discharged from battery cells in the accommodation chamber from reaching electronic components in the non-accommodation chamber, while still allowing gas to reach the pressure relief valve through a controlled path via an opening in the partition wall.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a partition wall is added to restrict gas path, then electronic components are protected from gas contact, but the device structure becomes more complex

Engineering Contradiction:
Improveprotection of electronic componentsVSAvoidstructure of case
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The case is divided into two chambers by a partition wall with an opening, creating a simple yet effective barrier that guides gas flow while protecting electronic components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The partition wall acts as an intermediary structure between the accommodation chamber and non-accommodation chamber, controlling gas flow through its opening while preventing direct contact between gas and electronic components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the partition wall completely seals the accommodation chamber, then gas is fully isolated from electronic components, but gas cannot reach the pressure relief valve

Engineering Contradiction:
Improveprotection of electronic componentsVSAvoidgas discharge function
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The partition wall has different properties at different locations: it is solid and sealing at most areas to block gas flow, but has a localized opening to allow gas passage to the pressure relief valve. This local quality differentiation enables both protection and functional operation.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250357615A1Electric power storage apparatus
Publication Date: 2025.11.20 TOYOTA JIDOSHA KK
  • US20250357615A1 patent drawing
  • US20250357615A1 patent drawing

AI summary

An electric power storage apparatus includes: a plurality of first electric power storage stacks; a plurality of second electric power storage stacks; a case; and a pressure relief valve. The case includes a case body and a partition wall. The partition wall partitions the inside of the case body into an accommodation chamber and a non-accommodation chamber. The partition wall includes a contact end face configured to come into contact with the inner surface of the case body, and an opening. The pressure relief valve is provided at a portion of the non-accommodation chamber. The portion faces the opening in the first direction.