Lithium Secondary Battery Cathode Blend for Thermal Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lithium secondary batteries face thermal instability and internal short circuits due to metal release from cathodes at high temperatures, leading to potential ignition, especially when stored fully charged, and lack sufficient lifespan and stability under harsh conditions.

Innovation Solution

A lithium secondary battery design incorporating a cathode with a first lithium metal oxide having a concentration gradient region and a second lithium metal oxide with a single particle structure, enhancing electrical and mechanical reliability, and stability by blending these materials in specific weight ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium transition metal oxide or lithium metal complex oxide is used as cathode active material and stored in fully charged state at high temperature, then energy density is improved, but thermal stability deteriorates due to metal release and separation from cathode

Engineering Contradiction:
Improveenergy densityVSAvoidthermal stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The cathode active material employs a concentration gradient structure where metal element concentration varies between central and surface portions. This local variation in composition creates different properties at different locations, with the surface having enhanced stability characteristics to prevent metal release while the interior maintains high energy density, thus resolving the contradiction between energy density and thermal stability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses a composite cathode active material consisting of lithium transition metal oxide or lithium metal complex oxide with a specific concentration gradient structure. This composite structure combines regions of different metal concentrations to achieve both high energy density and improved thermal stability, preventing the metal release that causes thermal instability in conventional uniform composition materials

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional cathode active material is used, then manufacturing simplicity is maintained, but lifespan and stability under harsh conditions are insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlifespan and stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention modifies the compositional parameters of the cathode active material by creating a concentration gradient of metal elements between central and surface portions. This parameter change in metal concentration distribution enhances lifespan and stability under harsh conditions while maintaining compatibility with existing manufacturing processes, thus resolving the contradiction between manufacturing simplicity and reliability

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If external shock occurs to battery, then mechanical impact is applied, but internal short circuit and ignition occur due to drastic heat increase

Engineering Contradiction:
Improvemechanical impact resistanceVSAvoidheat generation and ignition risk
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The concentration gradient structure in the cathode active material acts as a preventive measure against mechanical shock-induced failures. The enhanced stability characteristics at the surface region provide a protective effect that cushions against external shocks, preventing internal short circuits and the subsequent heat generation and ignition risks that would otherwise occur

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS12074310B2Lithium secondary battery
Publication Date: 2024.08.27 SK ON CO LTD
  • US12074310B2 patent drawing
  • US12074310B2 patent drawing
  • US12074310B2 patent drawing

AI summary

A lithium secondary battery comprises a cathode, an anode, a separator and a nonaqueous electrolyte solution. The cathode includes a first cathode active material in which at least one of metals included in the first cathode material has a concentration gradient region between a central portion and a surface portion, and a second cathode active material having a single particle structure. The lithium secondary battery has improved life-span and penetration stability.