Non-Aqueous Battery Cathode Composition for Longer Cycle Life

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Solution Overview

Problem

Conventional non-aqueous electrolyte secondary batteries require improvement in charge-discharge cycle characteristics for on-board and power storage applications, as existing technologies like those described in Patent Literatures 1 and 2 still fall short in achieving optimal cycle characteristics.

Innovation Solution

A non-aqueous electrolyte secondary battery design incorporating a positive electrode with a mixture layer containing a first lithium-transition metal composite oxide (LixNi1-y-zCoyMzO2) and a second lithium-transition metal composite oxide (LiaNi2-a-bMebO2), along with a non-aqueous electrolyte that includes a sulfonylimide salt, which enhances the battery's cycle characteristics by protecting the surface of the active materials and inhibiting side reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional positive electrode active materials (Patent Literatures 1 and 2) are used, then battery structure is simple, but charge-discharge cycle characteristics are insufficient

Engineering Contradiction:
Improvecharge-discharge cycle characteristicsVSAvoidpositive electrode composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining a first lithium-transition metal composite oxide (LixNi1-y-zCoyMzO2) and a second lithium-transition metal composite oxide (LiaNi2-a-bMebO2) in the positive electrode mixture layer. This composite structure improves charge-discharge cycle characteristics while managing structural complexity through systematic material design.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by creating a core-shell structure where the first lithium-transition metal composite oxide forms the core and the second lithium-transition metal composite oxide forms the surface layer. This local differentiation optimizes both bulk capacity and surface stability, resolving the contradiction between reliability and structural complexity.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If higher capacity is pursued, then energy storage increases, but cycle stability deteriorates

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle stability
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent applies parameter changes by precisely controlling the composition ratios and stoichiometric parameters (x, y, z, a, b) of the lithium-transition metal composite oxides. This systematic parameter optimization enables simultaneous achievement of high capacity and cycle stability by adjusting material composition within specific ranges.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The second lithium-transition metal composite oxide acts as an intermediary protective layer on the surface of the first composite oxide. This intermediate structure mediates between the high-capacity core material and the electrolyte environment, enabling both high energy storage and long cycle life by preventing direct degradation reactions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If sulfonylimide salt is added to non-aqueous electrolyte, then cycle characteristics improve, but electrolyte composition complexity increases

Engineering Contradiction:
Improvecycle characteristicsVSAvoidelectrolyte composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing the concentration and type of sulfonylimide salt in the non-aqueous electrolyte. This controlled addition improves cycle characteristics while managing electrolyte complexity through systematic composition design and concentration optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed battery configuration significantly improves charge-discharge cycle characteristics, achieving both higher capacity and better cycle stability through the combination of specific composite oxides and sulfonylimide salts, leading to remarkable improvements in battery performance.

Implementation Method 1

a non-aqueous electrolyte, which includes a sulfonylimide salt

Methodology Applied
Scientific EffectSurface protection:

Implementation Method 2

inhibiting side reactions

Methodology Applied
Scientific EffectInhibition of side reactions:

Data Source

PatentUS20230411694A1Non-aqueous electrolyte secondary battery
Publication Date: 2023.12.21 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20230411694A1 patent drawing
  • US20230411694A1 patent drawing

AI summary

This non-aqueous electrolyte secondary battery, which is one example of an embodiment, comprises: a positive electrode that has a positive electrode mixture layer; a negative electrode; and a non-aqueous electrolyte. The positive electrode mixture layer contains a first lithium-and-transition-metal composite oxide represented by general formula LixNi1-y-zCoyMzO2 (in the formula, 0.8≤x≤1.2, 0≤y≤0.2, 0<z≤0.5, and M is at least one metal element excluding Li, Ni, and Co), and a second lithium-and-transition-metal composite oxide represented by general formula LiaNi2-a-bMebO2 (in the formula, 0<a≤0.5, 0≤b≤0.5, and Me is at least one metal element excluding Li and Ni). The non-aqueous electrolyte contains a sulfonyl imide salt.