Implantable Battery Cathode with High Fluorine CFx

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Solution Overview

Problem

Implantable medical device batteries face challenges in achieving high efficiency, stability, and reduced manufacturing costs, with existing technologies experiencing capacity loss and increased resistance during long-term discharge.

Innovation Solution

A battery cell design utilizing a cathode composed of silver vanadium oxide (SVO) and fluorinated carbon (CFx) with a high fluorine content, where the fluorine percentage is greater than or equal to 61 weight percent, along with a specific carbon precursor and fluorination process to minimize impurities and enhance electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional cathode materials are used in implantable medical device batteries, then manufacturing costs are reduced, but capacity loss and increased resistance occur during long-term discharge

Engineering Contradiction:
Improvebattery stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The cathode is constructed as a composite material combining silver vanadium oxide (SVO) with fluorinated carbon (CFx) where fluorine comprises at least 61 weight percent. This composite structure provides both high electrochemical performance with minimal capacity loss and acceptable manufacturing cost, resolving the contradiction between reliability and ease of manufacture.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical composition parameters of the cathode by incorporating fluorinated carbon with high fluorine content (≥61 wt%). This parameter change results in a cathode that maintains stable resistance and capacity over long-term discharge at body temperature, achieving improved reliability without excessive manufacturing cost.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If battery efficiency is increased through advanced materials, then capacity loss is reduced, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvecapacity lossVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The fluorinated carbon composite cathode combines SVO active material with CFx conductive additive in a simplified manufacturing process. The composite structure minimizes capacity loss through enhanced electrochemical stability while avoiding complex multi-step synthesis procedures, thus resolving the contradiction between energy loss reduction and manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

3Reliability

If fluorine content in CFx is increased to improve electrochemical performance, then resistance stability improves, but manufacturing cost increases

Engineering Contradiction:
Improveresistance stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention optimizes the fluorine content parameter to be at least 61 weight percent, which provides sufficient resistance stability during long-term discharge while maintaining acceptable manufacturing cost. This specific parameter threshold resolves the contradiction by identifying the minimum effective fluorine content needed for performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery cell exhibits excellent chemical and thermal stability, low and stable resistance during long-term discharge, and high capacity per unit volume, with reduced manufacturing costs and minimal capacity loss over three years or more at body temperature.

Implementation Method 1

The electrolyte is a medium that facilitates ionic transport and forms a conductive pathway between the anode and cathode

Methodology Applied
Scientific EffectIonic transport: Ion Repulsion/Attraction

Implementation Method 2

forms a conductive pathway between the anode and cathode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

The cathode is comprised of silver vanadium oxide (SVO) and fluorinated carbon (CFx)... exhibits low and stable battery cell resistance during long term discharge

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentEP1989748B1Implantable medical device battery
Publication Date: 2012.10.31 MEDTRONIC INC
  • EP1989748B1 patent drawingFigure 1
  • EP1989748B1 patent drawingFigure 2~3
  • EP1989748B1 patent drawingFigure 4

AI summary

A battery cell in an implantable medical device is presented. The battery cell includes an anode, a cathode, an insulator therebetween, and an electrolyte. The cathode includes silver vanadium oxide and fluorinated carbon (CFx). The CFx includes fluorine at greater than or equal to 61 percentage (%) by weight.