Nonaqueous Battery Cathode Surface Treatment for Cycle Stability

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Solution Overview

Problem

Conventional non-aqueous electrolyte secondary batteries face challenges in achieving both high initial charge-discharge efficiency and excellent cycle characteristics, particularly due to increased reaction resistance and volume change of the positive electrode active material, leading to cracking and side reactions.

Innovation Solution

Incorporating a sulfonate compound on the surface of the lithium-containing transition metal composite oxide positive electrode active material and applying a pressure of greater than or equal to 8.00 × 10 -2< MPa to the electrode assembly in the stacking direction, which suppresses cracking and side reactions, thereby improving both efficiency and cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a lithium-containing transition metal composite oxide is used as positive electrode active material, then battery capacity is improved, but reaction resistance increases and cycle characteristics deteriorate

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A sulfonate compound is introduced as an intermediary substance on the surface of the lithium-containing transition metal composite oxide particles. This intermediary layer mediates between the positive electrode active material and the non-aqueous electrolyte, reducing reaction resistance and preventing direct harmful interactions while maintaining high capacity. The sulfonate compound acts as a protective interface that improves cycle characteristics without sacrificing battery capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface properties of the positive electrode active material are modified by controlling the amount of sulfonate compound adhered to the particle surface (0.01-5 mass%). This parameter change in surface composition reduces reaction resistance and prevents cracking during charge-discharge cycles, thereby improving cycle characteristics while maintaining high capacity.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If positive electrode active material undergoes volume change during charge-discharge, then battery capacity is improved, but cracking occurs and cycle characteristics deteriorate

Engineering Contradiction:
Improvebattery capacityVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The sulfonate compound forms a protective layer on the surface of the positive electrode active material before cracking can occur. This pre-established protective layer cushions the internal stresses generated during volume changes in charge-discharge cycles, preventing crack propagation and maintaining structural integrity while allowing high capacity operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If external pressure is applied to suppress expansion, then cycle characteristics are improved, but initial charge-discharge efficiency deteriorates

Engineering Contradiction:
Improvecycle characteristicsVSAvoidinitial charge-discharge efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The sulfonate compound serves as an intermediary that allows the positive electrode active material to expand and contract during charge-discharge cycles without direct mechanical constraint. This intermediary layer accommodates volume changes while maintaining electrical contact and ionic conductivity, achieving both high initial charge-discharge efficiency and improved cycle characteristics without requiring external pressure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of the sulfonate compound and external pressure enhances initial charge-discharge efficiency and maintains high capacity while improving cycle characteristics by reducing reaction resistance and suppressing positive electrode active material cracking.

Implementation Method 1

a sulfonate compound is present on a surface of the lithium-containing transition metal composite oxide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a predetermined pressure is applied from the outside to a flat portion of the non-aqueous electrolyte secondary battery, thereby suppressing expansion of the positive electrode active material

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentEP4704211A1Nonaqueous electrolyte secondary battery and battery pack
Publication Date: 2026.03.04 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP4704211A1 patent drawingFigure 1
  • EP4704211A1 patent drawingFigure 2
  • EP4704211A1 patent drawingFigure 3

AI summary

This nonaqueous electrolyte secondary battery comprises: an electrode body having a structure in which a positive electrode and a negative electrode are laminated with a separator interposed therebetween; and an exterior body that accommodates the electrode body. The nonaqueous electrolyte secondary battery is characterized in that: a positive electrode active material is constituted of secondary particles formed by aggregation of primary particles; a sulfonic acid compound represented by formula (I) is present on the surface of the secondary particles; and through pressure applied from the outside of the exterior body in the lamination direction, in which the positive electrode, the negative electrode, and the separator are laminated, a pressure of 8.00× 10-2 MPa or greater is applied to the electrode body. (In the formula, A represents a group 1 element or a group 2 element, R represents a hydrocarbon group, and n represents 1 or 2.)