Battery Cell Balancing Resistors for Charge Level Reduction

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Solution Overview

Problem

Consumer electronics devices, such as personal computers, often remain connected to AC power for extended periods, causing lithium-ion batteries to degrade quickly due to high state of charge without usage, with no effective solutions currently available to mitigate this issue.

Innovation Solution

A system and method that utilize cell balancing resistors within the battery pack to automatically reduce the charge level of battery cells when a threshold time of non-use is detected, using a processor to control the resistors and manage the charge level without user input or external hardware/software.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery is kept at high state of charge for extended periods while connected to AC power, then the battery capacity is maximized for immediate use, but the battery degrades quickly and undergoes swelling

Engineering Contradiction:
Improvebattery lifespanVSAvoidtime at high charge state
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system performs preliminary discharge action by activating cell balancing resistors before significant degradation or swelling occurs. The processor monitors charge state and automatically triggers discharge through resistors when thresholds are exceeded, preventing the harmful effects of prolonged high charge states before they manifest.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The battery management system serves itself by automatically monitoring its own charge state and initiating discharge operations when necessary. The processor within the battery pack independently determines when discharge is needed and controls the cell balancing resistors without requiring external intervention, enabling the battery to self-regulate its charge state for optimal health.

Inventive Principle:
Principle #25Self-service

2Reliability

If cell balancing resistors are used to reduce charge level, then battery health is improved and swelling is reduced, but energy is lost as heat

Engineering Contradiction:
Improvebattery healthVSAvoidenergy dissipated as heat
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system converts the harmful effect of excess charge energy into beneficial battery health maintenance. By directing excess charge through cell balancing resistors, the energy that would otherwise cause degradation and swelling is instead controlledly dissipated as heat, transforming a potential harm into a protective mechanism that extends battery life.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of operation

If the system automatically controls cell balancing resistors without user input, then battery maintenance is simplified, but device complexity increases

Engineering Contradiction:
Improvebattery maintenanceVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The existing cell balancing resistors, originally designed for their primary function of equalizing charge across cells during charging, are made multi-functional by also using them for automatic discharge control. The processor leverages these existing components to perform both cell balancing and charge state maintenance, avoiding the need for separate discharge circuitry and minimizing additional complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The battery management system performs self-maintenance by automatically monitoring charge states and controlling discharge operations without user intervention. The processor continuously assesses battery conditions and autonomously activates or deactivates cell balancing resistors as needed, eliminating the need for user awareness or manual battery maintenance actions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the battery's lifespan and reduces cell swelling by automatically lowering the charge level when the device is not in use, using cell-balancing resistors to convert excess energy to heat, thereby maintaining battery health.

Implementation Method 1

using cell-balancing resistors to convert excess energy to heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10819122B2Systems and methods to use cell balancing resistor(s) of battery pack to reduce charge level of battery cells
Publication Date: 2020.10.27 LENOVO SWITZERLAND INTERNATIONAL GMBH
  • US10819122B2 patent drawing
  • US10819122B2 patent drawing
  • US10819122B2 patent drawing

AI summary

In one aspect, a device includes system components and a battery pack. The battery pack includes one or more cell balancing resistors, plural battery cells in a circuit with the one or more cell balancing resistors, at least one processor, and storage accessible to the processor. The storage includes instructions executable by the processor to determine whether a threshold amount of time has accrued during which the device has not been operated on battery power and, responsive to a determination that the threshold amount of time has accrued, employ the one or more cell balancing resistors of the battery pack to reduce the charge level of the plural battery cells.