Battery Cell Reinforcing Material with Ceramic Polymer Gel

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Solution Overview

Problem

Secondary batteries face reliability issues due to lack of durability, particularly in terms of temperature resistance, rigidity, and mechanical characteristics, which can lead to electrical shorts and operational problems when subjected to external shocks.

Innovation Solution

A reinforcing material comprising ceramic and polymer gel is integrated between the electrode assembly and the case of the battery cell, enhancing rigidity and protecting the step-shaped edges of the electrode assembly, with the ceramic material comprising Al2O3, TiO2, BaTiO3, SiO2, MgO, or ZnO, and the polymer gel being acrylate-based or PVDF-based, ensuring effective adhesion and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a reinforcing material is added to enhance rigidity, then mechanical stability is improved, but device complexity increases

Engineering Contradiction:
Improvebending rigidityVSAvoidstructure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining ceramic particles (such as Al2O3, SiO2, TiO2) with polymer gel to create a reinforcing material that provides both mechanical strength and flexibility. This composite structure enables the battery cell to achieve high bending rigidity while maintaining a relatively simple overall design, as the composite material itself provides multiple functions (reinforcement, protection, and structural integrity) in a single integrated component.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the battery cell structure is simplified to reduce complexity, then manufacturing efficiency is improved, but reliability deteriorates

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoiddurability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The reinforcing material serves multiple functions simultaneously: it provides mechanical reinforcement to prevent deformation, protects the electrode assembly from damage, maintains structural integrity under thermal stress, and prevents internal short circuits. By integrating these multiple functions into a single component, the patent achieves high reliability without significantly increasing manufacturing complexity, as the multi-functional material can be applied in a straightforward manufacturing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If ceramic material is added to enhance temperature resistance, then reliability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvetemperature resistanceVSAvoidmaterial composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes the unique thermal properties of ceramic materials (such as Al2O3, SiO2, TiO2) to maintain structural stability at high temperatures. The ceramic particles are dispersed within the polymer gel matrix, creating a composite that can withstand thermal expansion and contraction without deforming. This approach provides excellent temperature resistance and reliability, while the straightforward dispersion method keeps manufacturing processes relatively simple.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reinforcing material significantly enhances the bending rigidity of the battery cell, providing improved mechanical stability and protection against operational failures, while maintaining manufacturing efficiency and reducing costs.

Implementation Method 1

the polymer gel may be adhesive

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS8927144B2Reinforcing material for battery cell and battery cell including the same
Publication Date: 2015.01.06 SAMSUNG SDI CO LTD
  • US8927144B2 patent drawing
  • US8927144B2 patent drawing
  • US8927144B2 patent drawing

AI summary

In one aspect, a battery cell including: an electrode assembly, wherein the electrode assembly includes a first electrode plate, a second electrode plate, and a separator disposed between the first electrode plate and the second electrode plate; electrode tabs connected to the electrode plate and the second electrode plate, and extending from one side of the electrode assembly; a case for sealing the electrode assembly and an electrolyte; and a reinforcing material disposed in at least a region between the electrode assembly and the case, and comprising ceramic material and a polymer gel is provided.