Battery Cell Electrode Layout to Prevent Shearing and Dendrites

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Solution Overview

Problem

Battery cells experience reliability issues due to expansion during charging and discharging, leading to potential shearing and breaking of the negative electrode sheet, which can cause short circuits and other safety risks.

Innovation Solution

The design ensures that the projection of the positive electrode active material area falls within the negative electrode active material area, with the negative electrode sheet completely within the positive electrode sheet projection, and includes insulating areas to prevent ion transmission at the edges, reducing dendrite formation and shearing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the negative electrode sheet extends beyond the positive electrode sheet to increase active material area, then the battery capacity is improved, but the negative electrode sheet is prone to shearing and breaking during expansion

Engineering Contradiction:
Improveactive material areaVSAvoidelectrode sheet integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating an insulating area on the positive electrode sheet at its peripheral portion. This insulating area has different properties (electrical insulation) from the rest of the positive electrode sheet, allowing the negative electrode sheet to extend beyond the positive electrode sheet's active material area without causing short circuits. The insulating area is specifically located where the negative electrode sheet extends, providing localized protection while maintaining overall battery performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If the electrode sheets are stacked with complete coverage to prevent short circuits, then safety is improved, but dendrite formation occurs at the edges

Engineering Contradiction:
Improveshort circuit preventionVSAvoiddendrite formation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent creates a localized insulating area at the peripheral portion of the positive electrode sheet. This insulating area specifically addresses the edge region where dendrite formation occurs, while the central active material area remains fully functional. The insulating property is applied only where needed (at the periphery) to prevent dendrite formation and short circuits, without affecting the overall electrochemical performance of the battery.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If the positive electrode sheet is made larger to support the negative electrode sheet, then electrode stability is improved, but the battery volume increases

Engineering Contradiction:
Improveelectrode sheet stabilityVSAvoidbattery volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of stationary object

Solution Approach 1:

The patent segments the positive electrode sheet into two distinct functional regions: an active material area for electrochemical reactions and a peripheral portion that forms the insulating area. This segmentation allows the positive electrode sheet to provide structural support and stability through its extended peripheral portion, while the insulating property prevents harmful effects. The segmentation enables the electrode structure to fulfill multiple functions (support, insulation, electrochemical activity) without requiring uniform enlargement of the entire electrode.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4679510A1Battery cell, battery, and electrical device
Publication Date: 2026.01.14 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • EP4679510A1 patent drawingFigure 1~2
  • EP4679510A1 patent drawingFigure 3
  • EP4679510A1 patent drawingFigure 4~5

AI summary

The present application belongs to the technical field of batteries, and provides a battery cell (20), a battery, and an electric device. The battery cell (20) includes a positive electrode sheet (25), a negative electrode sheet (26), and a separator (27). The positive electrode sheet (25) includes a positive electrode active material area (251); the negative electrode sheet (26) includes a negative electrode active material area (261); the negative electrode sheet (26) and the positive electrode sheet (25) are stacked along a first direction; the separator (27) is located between any adjacent positive electrode sheet (25) and negative electrode sheet (26); and a projection of the negative electrode sheet (26) on a first plane (28) perpendicular to the first direction completely falls within the range of a projection of the positive electrode sheet (25) on the first plane (28), and a projection of the positive electrode active material area (251) on the first plane (28) falls within the range of a projection of the negative electrode active material area (261) on the first plane (28).