Battery Cell Electrode Layout to Prevent Shearing and Dendrites
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Solution Overview
Problem
Battery cells experience reliability issues due to expansion during charging and discharging, leading to potential shearing and breaking of the negative electrode sheet, which can cause short circuits and other safety risks.
Innovation Solution
The design ensures that the projection of the positive electrode active material area falls within the negative electrode active material area, with the negative electrode sheet completely within the positive electrode sheet projection, and includes insulating areas to prevent ion transmission at the edges, reducing dendrite formation and shearing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the negative electrode sheet extends beyond the positive electrode sheet to increase active material area, then the battery capacity is improved, but the negative electrode sheet is prone to shearing and breaking during expansion
Solution Approach 1:
The patent applies local quality by creating an insulating area on the positive electrode sheet at its peripheral portion. This insulating area has different properties (electrical insulation) from the rest of the positive electrode sheet, allowing the negative electrode sheet to extend beyond the positive electrode sheet's active material area without causing short circuits. The insulating area is specifically located where the negative electrode sheet extends, providing localized protection while maintaining overall battery performance.
2Reliability
If the electrode sheets are stacked with complete coverage to prevent short circuits, then safety is improved, but dendrite formation occurs at the edges
Solution Approach 1:
The patent creates a localized insulating area at the peripheral portion of the positive electrode sheet. This insulating area specifically addresses the edge region where dendrite formation occurs, while the central active material area remains fully functional. The insulating property is applied only where needed (at the periphery) to prevent dendrite formation and short circuits, without affecting the overall electrochemical performance of the battery.
3Stability of the object's composition
If the positive electrode sheet is made larger to support the negative electrode sheet, then electrode stability is improved, but the battery volume increases
Solution Approach 1:
The patent segments the positive electrode sheet into two distinct functional regions: an active material area for electrochemical reactions and a peripheral portion that forms the insulating area. This segmentation allows the positive electrode sheet to provide structural support and stability through its extended peripheral portion, while the insulating property prevents harmful effects. The segmentation enables the electrode structure to fulfill multiple functions (support, insulation, electrochemical activity) without requiring uniform enlargement of the entire electrode.
Data Source
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AI summary
The present application belongs to the technical field of batteries, and provides a battery cell (20), a battery, and an electric device. The battery cell (20) includes a positive electrode sheet (25), a negative electrode sheet (26), and a separator (27). The positive electrode sheet (25) includes a positive electrode active material area (251); the negative electrode sheet (26) includes a negative electrode active material area (261); the negative electrode sheet (26) and the positive electrode sheet (25) are stacked along a first direction; the separator (27) is located between any adjacent positive electrode sheet (25) and negative electrode sheet (26); and a projection of the negative electrode sheet (26) on a first plane (28) perpendicular to the first direction completely falls within the range of a projection of the positive electrode sheet (25) on the first plane (28), and a projection of the positive electrode active material area (251) on the first plane (28) falls within the range of a projection of the negative electrode active material area (261) on the first plane (28).