Battery Pack SoH-Based Cell Selection for Usable Capacity Estimation

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Solution Overview

Problem

Existing battery management systems for electric vehicles face errors in estimating battery state and calculating current limits due to deviations in battery cell internal resistance and capacity, leading to reduced efficiency and stability, as they rely on a representative voltage that may not accurately represent the entire battery pack.

Innovation Solution

A battery management system that selects high-risk battery cells by calculating state information such as SoC and SoH for each cell, identifying cells likely to exceed operating voltage limits, and calculates the actual usable capacity of the battery pack using these selected cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a representative voltage is used to estimate battery state, then the system complexity is reduced, but the measurement precision of battery state estimation deteriorates

Engineering Contradiction:
Improvesystem complexityVSAvoidbattery state estimation precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The battery pack is segmented into multiple battery cells, each monitored individually for voltage, SoC, and SoH. This segmentation allows precise identification of high-risk cells without requiring complex system-wide modeling, resolving the contradiction between simplicity and precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary calculation of SoC and SoH for each battery cell before determining the current limit value. This preliminary action enables accurate identification of high-risk cells in advance, improving estimation precision while maintaining systematic simplicity.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the battery state is estimated with high precision using individual cell data, then the reliability of battery management improves, but the device complexity increases

Engineering Contradiction:
Improvebattery management reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system applies local quality monitoring by calculating SoC and SoH specifically for each battery cell based on its individual voltage characteristics. This localized approach improves reliability for high-risk cell identification without requiring complex system-wide analysis.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system changes parameters by calculating both SoC (state of charge) and SoH (state of health) for each cell, then uses these parameter changes to identify high-risk cells. This parameter-based approach improves reliability while maintaining manageable system complexity through standardized calculations.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If current limit calculation is based on representative voltage, then the ease of operation is improved, but the productivity of battery charging/discharging is reduced

Engineering Contradiction:
Improvecurrent limit calculation simplicityVSAvoidbattery charging/discharging efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system performs preliminary identification of high-risk battery cells using SoC and SoH calculations before determining the current limit value. This preliminary action enables efficient current limit setting that maximizes charging/discharging productivity while preventing cell deterioration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses parameter changes in SoC and SoH to identify high-risk cells, then determines the current limit value based on these changes. This approach improves productivity by enabling faster, more accurate current limit calculation compared to representative voltage methods.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240012067A1Battery Management System and Battery Management Method
Publication Date: 2024.01.11 SK ON CO LTD
  • US20240012067A1 patent drawing
  • US20240012067A1 patent drawing
  • US20240012067A1 patent drawing

AI summary

Provided are a battery management system and a battery management method using the same. According to the present invention, it is possible to select high-risk battery cells that are highly likely to be out of an operating voltage range by applying a change amount according to SoH for each of the battery cells to each SoC for each of the battery cells, and calculate the representative SoH of the battery pack based on the selected high-risk battery cells, and then calculate the actual usable capacity of the battery pack.