Battery Cell Security via Authentication-Controlled Closure

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Solution Overview

Problem

Current solutions fail to prevent unauthorized removal or replacement of electrochemical cells in battery packs, which is critical due to warranty and cost concerns, as improper handling can lead to damage and invalidation of warranties.

Innovation Solution

A secure arrangement featuring a housing with a locked closure that requires authentication to access and remove electrochemical cells, utilizing a magnetic or electromagnetic closure that can be opened only with authorized access, and a battery control unit for monitoring and recording any unauthorized openings, ensuring that only authorized personnel can access the cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a battery pack allows easy removal of electrochemical cells for replacement, then ease of operation is improved, but unauthorized removal and improper handling increase

Engineering Contradiction:
Improveease of cell removalVSAvoidwarranty protection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A control unit acts as an intermediary between the closure mechanism and the electrochemical cells. It monitors closure status through sensors and controls the locking mechanism, thereby preventing unauthorized cell removal while maintaining authorized access. The control unit mediates between security requirements and operational needs by requiring authentication for closure operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs sensors that detect closure status and provide feedback to the control unit. This feedback mechanism enables the control unit to monitor whether the closure is locked or unlocked, track cell removal events, and record authentication data. The feedback loop ensures that any unauthorized access attempts are detected and recorded for warranty validation.

Inventive Principle:
Principle #23Feedback

2Reliability

If authentication mechanisms are added to prevent unauthorized access, then warranty protection is improved, but device complexity increases

Engineering Contradiction:
Improvewarranty protectionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit serves multiple functions: it controls the closure locking mechanism, monitors sensor data regarding closure status, authenticates users through input interfaces, and records all access events in memory. By consolidating these diverse functions into a single multi-functional control unit, the system achieves warranty protection without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-monitoring and self-recording of access events. The sensors automatically detect closure status changes, and the control unit automatically records authentication data and access events in its memory without requiring external monitoring equipment. This self-service capability reduces the need for additional complex external systems.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If all access events are recorded and monitored, then measurement precision of access conditions is improved, but loss of information increases due to storage requirements

Engineering Contradiction:
Improveaccess event documentationVSAvoiddata storage capacity
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The control unit is pre-configured with memory capacity sufficient to store all necessary authentication data and access event records throughout the battery pack's service life. By anticipating the total number of access events and provisioning adequate storage in advance, the system avoids running out of storage capacity and ensures complete record-keeping without needing complex data management or deletion protocols.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents unauthorized removal and mishandling of battery cells, providing a secure means to validate warranty claims by documenting all access events, ensuring that only authorized personnel can open the battery pack and allowing for precise assessment of warranty conditions.

Implementation Method 1

utilizing a magnetic or electromagnetic closure that can be opened only with authorized access

Methodology Applied
Scientific EffectMagnetic or electromagnetic closure: Magnetism

Data Source

PatentEP2676308B1Arrangement comprising at least one electrochemical cell and a motor vehicle comprising a corresponding arrangement
Publication Date: 2015.06.03 ROBERT BOSCH GMBH
  • EP2676308B1 patent drawingFigure 1~2

AI summary

The invention relates to an arrangement comprising at least one electrochemical cell, a battery comprising a housing, and a motor vehicle comprising a corresponding battery which can be used in particular to prevent or at least to register removal, in particular unauthorized removal, of electrochemical cells of the battery. For this purpose, an arrangement is provided which comprises at least one electrochemical cell, a housing and a closure device, said housing containing the at least one electrochemical cell. The arrangement is equipped such that removal or unregistered removal of one or more of the electrochemical cells from the housing is prevented when the closure device is locked.