Battery Module Cell Swapping for Uniform Degradation Control

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Solution Overview

Problem

Individual unit cells in a battery module experience varying degradation rates based on their installation position, leading to uneven wear and potentially shortening the life of the battery module.

Innovation Solution

An information processing device calculates a first evaluation index based on positive electrode potential and temperature rise rate for each unit cell, identifies the most and least degraded cells, and swaps or replaces them to maintain uniform degradation across the module, using a function or correspondence table to assess cell health.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If unit cells are installed in fixed positions in a battery module, then the battery module can be manufactured with simple structure, but individual degradation rates vary depending on installation position leading to shortened battery module life

Engineering Contradiction:
Improvebattery module manufacturing simplicityVSAvoidbattery module life
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system performs preliminary evaluation of unit cell degradation states using positive electrode potential and temperature rise rate data before degradation becomes severe. By identifying cells at risk of degradation in advance and swapping them proactively, the system prevents premature battery module failure while maintaining simple fixed-position installation structure

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The battery management system continuously monitors positive electrode potential and temperature rise rate of each unit cell, compares these measurements against reference values, and provides feedback on degradation states. This feedback enables dynamic identification of degraded cells and triggers appropriate swapping operations to extend battery module life

Inventive Principle:
Principle #23Feedback

2Reliability

If unit cells are monitored and swapped based on degradation evaluation, then battery module life is extended through uniform degradation, but the system complexity increases due to additional monitoring and control functions

Engineering Contradiction:
Improvebattery module lifeVSAvoidmonitoring and control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery management system performs multiple functions using the same measurement infrastructure: it monitors positive electrode potential for state of charge estimation, monitors temperature rise rate for thermal management, and uses both parameters for degradation evaluation. This multi-functionality reduces the need for separate dedicated sensors and processing systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the battery's own operational data (positive electrode potential and temperature rise rate during normal charge/discharge cycles) to evaluate degradation without requiring separate test procedures or additional measurement equipment. The degradation assessment is performed using data already collected for routine battery management

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the life of the battery module by ensuring even degradation across all cells, thereby enhancing its overall performance and longevity.

Implementation Method 1

In each of the positive electrode and the negative electrode of the unit cell, the potential changes according to the change in the state of charge

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Implementation Method 2

when the temperature of the unit cell rises, those degradation reactions become faster

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

the temperature rise rate, which is a value indicating a degree of degradation of the unit cell

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250271506A1Information processing device, battery system, storage medium, and information processing method
Publication Date: 2025.08.28 KK TOSHIBA
  • US20250271506A1 patent drawing
  • US20250271506A1 patent drawing
  • US20250271506A1 patent drawing

AI summary

According to an embodiment, an information processing device includes a processing circuit configured to: obtain a first evaluation index of a plurality of unit cells in a battery module, and obtain a second evaluation index in a case where a first unit cell in the battery module and a second unit cell in the battery module are swapped on a basis of the first evaluation index, wherein the first evaluation index and the second evaluation index are obtained on a basis of a positive electrode potential and a temperature rise rate.