Battery Cell Tab-End Heat Conduction for Uniform Thermal Distribution
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Solution Overview
Problem
Battery cells experience uneven heat distribution due to varying heat generation in different regions of the main body portion, leading to poor performance and reduced lifespan.
Innovation Solution
Incorporating a thermally conductive member at the end of the main body portion with tabs, which has a higher thermal conductivity than the main body portion, to facilitate heat dissipation and achieve uniform heat distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a conventional battery cell structure is used without additional thermal management components, then the device complexity is low, but uneven heat distribution occurs in the main body portion leading to poor performance
Solution Approach 1:
The patent merges the thermal management function with the existing battery cell structure by integrating a thermally conductive member into the end cap or housing that already contains the tabs. This integration allows heat dissipation without adding separate, independent thermal management components, thus improving heat distribution while minimizing increases in device complexity
Solution Approach 2:
The patent introduces a thermally conductive member as an intermediary component between the heat-generating main body portion and the tabs/end cap. This intermediary facilitates heat transfer from the main body to the tabs, which then conduct heat to the external environment, effectively addressing the uneven heat distribution problem without requiring fundamental structural changes
2Temperature
If the thermal conductivity of the main body portion is increased to improve heat dissipation, then heat distribution uniformity improves, but the thermal conductivity mismatch with tabs and housing decreases, reducing heat transfer efficiency
Solution Approach 1:
The patent applies local quality by creating a thermal conductivity gradient within the battery cell structure. The main body portion maintains its original thermal conductivity, while the thermally conductive member integrated into the end cap has higher thermal conductivity specifically at the heat dissipation interface. This localized enhancement optimizes heat transfer from the main body to the tabs without requiring uniform thermal conductivity enhancement throughout the entire structure, thus maintaining heat transfer efficiency
Solution Approach 2:
The patent changes the thermal conductivity parameter of specific components (the end cap or housing region containing the thermally conductive member) to be higher than the main body portion. This parameter change creates an optimal thermal pathway where heat flows efficiently from the lower conductivity main body through the higher conductivity thermally conductive member to the tabs, improving overall heat dissipation efficiency while maintaining appropriate thermal gradients
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The thermally conductive member effectively conducts heat from the main body portion to the tabs and battery housing, reducing heat differences and improving performance and lifespan of the battery cell.
Implementation Method 1
a thermally conductive member, at least partially disposed at an end of the main body portion having the tabs... enabling the thermally conductive member to effectively conduct heat from the end of the main body portion having the tabs
Data Source
AI summary
A battery cell, a battery, and an electric apparatus are disclosed. The electric apparatus includes the battery, the battery includes the battery cell, and the battery cell includes an electrode assembly and a thermally conductive member. The electrode assembly has a main body portion and tabs disposed at one end or at opposite ends of the main body portion. The thermally conductive member is at least partially arranged at an end of the main body portion having the tabs. The thermally conductive member provides heat conduction from the end of the main body portion near the tabs in a first direction, thereby improving heat dissipation from the tab region and promoting more uniform heat distribution within the main body portion.


