Battery Cell Current Collector Layout for Stable Terminal Connection

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Solution Overview

Problem

Existing battery cells face reliability issues due to the risk of connection failure between the current collection member and the electrode terminal, particularly when the electrode assembly shakes, leading to deformation of the current collection member.

Innovation Solution

The battery cell design includes a current collection member arranged lateral to the electrode terminal, which abuts and is connected to the electrode terminal, limiting the current collection member's shake amplitude and reducing the risk of connection failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the current collection member is arranged lateral to the electrode terminal, then the reliability of connection is improved, but the device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The current collection member is positioned laterally relative to the electrode terminal rather than directly below or above it, utilizing a different spatial dimension to achieve both connection stability and simplified structure. This lateral arrangement allows the current collection member to abut against the electrode terminal's sidewall, creating a stable mechanical connection that resists shaking while maintaining structural simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the current collection member limits shaking amplitude, then connection failure risk is reduced, but the stress on the connection interface increases

Engineering Contradiction:
Improveconnection stabilityVSAvoidconnection interface stress
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The electrode terminal features a curved abutting surface that contacts the current collection member. This curved geometry distributes the limiting stress across a broader contact area rather than concentrating it at a single point, reducing peak stress while effectively limiting the shaking amplitude of the current collection member and preventing connection failure.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS20250062450A1Battery cell, battery and electric device
Publication Date: 2025.02.20 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250062450A1 patent drawing
  • US20250062450A1 patent drawing
  • US20250062450A1 patent drawing

AI summary

A battery cell includes a housing, an electrode terminal, an electrode assembly and a current collection member. The electrode terminal is disposed on the housing. The electrode assembly is accommodated in the housing, and an end of the electrode assembly facing towards the electrode terminal is provided with a first electrode tab. The current collection member is connected to the first electrode tab, and at least a part of the current collection member is located lateral to the electrode terminal towards the first electrode tab, abuts with and is connected to the electrode terminal.