Battery Cell Heat Conduction Structure for Fast-Charging Thermal Control

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Solution Overview

Problem

Fast charging of battery cells in electric vehicles leads to excessive temperature increases, which can cause explosions due to inefficient heat dissipation, reducing the reliability of the battery.

Innovation Solution

A battery cell design incorporating a heat conduction structure between the electrode assembly and a heat exchange case wall, allowing for rapid heat transfer to an external heat exchange structure, enhancing heat dissipation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fast charging is performed on the battery cell, then charging speed is improved, but temperature increase becomes excessive causing safety issues

Engineering Contradiction:
Improvecharging speedVSAvoidtemperature increase
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a heat conduction structure as an intermediary component between the electrode assembly and the heat exchange case wall. This mediator facilitates efficient heat transfer from the internal electrode assembly to the external heat exchange structure, enabling rapid heat dissipation during fast charging operations without compromising safety

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the heat dissipation function from the overall battery structure by dedicating specific components (heat conduction structure and heat exchange case wall) solely to thermal management. This separation allows the charging system to operate at high speeds while the extracted thermal management system handles heat removal independently

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If a heat conduction structure is added to improve heat dissipation, then heat dissipation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The heat exchange case wall serves multiple functions: it acts as both the structural enclosure for the battery cell and the heat exchange surface for thermal management. By making the case wall multi-functional, the patent avoids adding separate external heat exchange components that would increase structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heat conduction structure with existing battery components, integrating thermal management functionality into the overall battery structure rather than adding separate independent systems. This merging approach improves heat dissipation while minimizing increases in device complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved heat dissipation efficiency reduces the risk of explosions, thereby increasing the reliability of the battery.

Implementation Method 1

the heat conduction structure is arranged between the electrode assembly and the heat exchange case wall in the manner of heat conduction

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the heat exchange case wall is configured to conduct heat inside the battery cell to a heat exchange structure located outside the case

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20260051561A1Battery cell, battery, and power consuming apparatus
Publication Date: 2026.02.19 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US20260051561A1 patent drawing
  • US20260051561A1 patent drawing
  • US20260051561A1 patent drawing

AI summary

The present application relates to a battery cell, a battery, and a power consuming apparatus. The battery cell includes a case, at least one electrode assembly, and a heat conduction structure. The case has a heat exchange case wall, and the heat exchange case wall is configured to conduct heat inside the battery cell to a heat exchange structure located outside the case. The heat conduction structure and all electrode assemblies are accommodated in the case, and the heat conduction structure is arranged between the electrode assembly and the heat exchange case wall in the manner of heat conduction.