Battery Pack Cell Zoning for Low-Temperature Energy Retention

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Solution Overview

Problem

Lithium-ion battery packs experience a significant reduction in low-temperature energy retention rate due to varying heat dissipation and thermal insulation effects within the battery pack, leading to inconsistent charge and discharge performance of cells at different positions, especially in cold environments.

Innovation Solution

The battery pack design incorporates battery cells with two discharge voltage plateaus, where cells with higher low-temperature energy retention rates are placed in cooler areas and those with lower rates in warmer areas, ensuring consistent energy release and improved overall low-temperature performance by optimizing the placement and composition of battery cells based on temperature distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If battery cells are uniformly distributed in the battery pack, then the structure is simple and easy to manufacture, but the low-temperature energy retention rate is significantly reduced due to varying heat dissipation and thermal insulation effects at different positions

Engineering Contradiction:
Improvelow-temperature energy retention rateVSAvoidbattery pack structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by differentiating the arrangement of battery cells based on their low-temperature energy retention characteristics. Specifically, battery cells with higher low-temperature energy retention rates are placed in the second area (cooler regions with better heat dissipation), while those with lower rates are placed in the first area (warmer regions with poorer heat dissipation). This non-uniform arrangement optimizes overall low-temperature performance by matching cell characteristics to thermal environment zones, resolving the contradiction between simple uniform structure and high reliability in cold conditions.

Inventive Principle:
Principle #3Local quality

2Reliability

If battery cells with different low-temperature energy retention rates are arranged in different temperature zones, then the overall low-temperature energy retention rate is improved, but the battery pack structure becomes more complex

Engineering Contradiction:
Improvelow-temperature energy retention rateVSAvoidbattery pack assembly difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent divides the battery pack case into two distinct areas (first area with poorer heat dissipation and second area with better heat dissipation) and assigns battery cells with specific low-temperature energy retention characteristics to each area. This local differentiation strategy improves low-temperature reliability by ensuring that cells in cooler zones have higher inherent low-temperature performance, compensating for the thermal environment. The manufacturing complexity increase is justified by the significant improvement in low-temperature energy retention rate.

Inventive Principle:
Principle #3Local quality

3Reliability

If all battery cells operate at the same discharge characteristics, then the control system is simple, but the energy release consistency deteriorates in low-temperature environments due to thermal variations

Engineering Contradiction:
Improveenergy release consistencyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements local quality by selecting battery cells with different low-temperature energy retention rates for different thermal zones within the battery pack. Cells in the second area (cooler, better heat dissipation) have higher low-temperature energy retention rates, while cells in the first area (warmer, poorer heat dissipation) have lower rates. This spatial differentiation of cell characteristics ensures that each zone contributes consistently to overall energy release under low-temperature conditions, improving energy release consistency without requiring complex control systems.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11811054B2Battery pack and power consuming device
Publication Date: 2023.11.07 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US11811054B2 patent drawing
  • US11811054B2 patent drawing

AI summary

A battery pack may include a battery pack case and battery cells accommodated in the battery pack case, where an inner space of the battery pack case may include a first area and a second area, a first battery cell may be provided in the first area, second battery cells may be provided in the second area, and the second battery cells may be arranged around the first battery cell; the first battery cell and the second battery cells each may have a first discharge voltage plateau and a second discharge voltage plateau, and an average discharge voltage in the first discharge voltage plateau may be higher than an average discharge voltage in the second discharge voltage plateau.