Battery Charge Management Using Discrete Thresholds

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Solution Overview

Problem

Existing methods for managing electrical current supply in motor vehicles with combustion engines do not effectively detect and correct low battery charge states, leading to inefficiencies in fuel consumption and increased CO2 emissions.

Innovation Solution

A method that periodically compares the battery charge state with a predetermined value, using a discrete binary flag to indicate low charge states, and implements a compensating charge strategy with high voltage to ensure all battery cells are charged to 100% capacity, thereby improving electrical robustness and reducing fuel consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the battery charge state is continuously monitored and corrected using prior art methods, then the charge state estimation is improved, but the system complexity and computational requirements increase

Engineering Contradiction:
Improvecharge state estimation precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the charge state monitoring into discrete binary flags (LowSOCFlag) rather than continuous monitoring. The charge state is divided into distinct regions (above/below threshold) and monitored at specific intervals rather than continuously, reducing computational complexity while maintaining essential functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses simple binary flags and discrete voltage comparisons instead of complex continuous estimation algorithms. These simple computational objects are easily created and updated, requiring minimal processing resources compared to sophisticated charge state estimation systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If the battery charge state is frequently monitored and corrected, then the electrical robustness is improved, but the fuel consumption increases

Engineering Contradiction:
Improveelectrical robustnessVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic monitoring of the battery charge state at defined intervals rather than continuous monitoring. The LowSOCFlag is updated at specific periods, and compensating charge is applied periodically when the flag indicates low charge state, reducing the frequency of system interventions and associated fuel consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system allows the battery to self-charge during normal operation when charge state is sufficient, and only intervenes with compensating charge when the discrete monitoring detects a low charge state. This self-service approach minimizes active management interventions and associated energy consumption.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If the battery charge state is allowed to drop below minimum levels, then the fuel consumption decreases, but the battery aging accelerates and reliability decreases

Engineering Contradiction:
Improvefuel consumptionVSAvoidbattery reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies compensating charge in advance when the discrete monitoring detects that the charge state is approaching or has reached the low threshold, before the battery is fully depleted. This preliminary action prevents the battery from operating in a deeply discharged state that would accelerate aging and reduce reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from the discrete LowSOCFlag monitoring to trigger compensating charge actions. When the flag indicates low charge state, the control unit responds by applying compensating charge, creating a feedback loop that maintains the battery within safe operating parameters and prevents excessive discharge.

Inventive Principle:
Principle #23Feedback

4Measurement precision

If a continuous charge state estimation system is used, then the charge state accuracy is improved, but the computational load and processing time increase

Engineering Contradiction:
Improvecharge state accuracyVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent segments the charge state into discrete regions defined by voltage thresholds, creating binary states (above/below threshold) rather than requiring continuous estimation. This segmentation allows for rapid determination of charge state status without complex calculations, significantly reducing processing time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses simple binary flags and basic voltage comparisons instead of computationally intensive continuous estimation algorithms. These lightweight computational objects can be updated rapidly with minimal processing time, enabling frequent monitoring without significant computational burden.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS10145901B2Method for the management of the electrical current supply in a motor vehicle
Publication Date: 2018.12.04 FORD GLOBAL TECH LLC
  • US10145901B2 patent drawing
  • US10145901B2 patent drawing
  • US10145901B2 patent drawing

AI summary

This disclosure relates to a method for the management of the electrical current supply in a motor vehicle having a combustion engine, wherein the charge state of a battery is detected and characterized as a discrete variable that indicates whether the prevailing charge state is below or above a calibrated threshold value. If the discrete variable indicates that the prevailing charge state is below the calibrated threshold value, the battery is charged using a relatively high voltage over a predetermined time period in such a manner that all cells of the battery are charged. If the discrete variable indicates that the prevailing charge state is above the calibrated threshold value, different temperature-dependent voltage set points of an electric generator in the vehicle are set in dependence upon a prevailing energy conversion efficiency level of the drivetrain that is detected and characterized as a further discrete variable.