Battery Charge Estimation Using Impedance Correction

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Solution Overview

Problem

Existing battery state estimating apparatuses face challenges in accurately estimating the charge amount of batteries with multiple electrode bodies due to variations in temperature and deterioration states, leading to discrepancies between estimated and actual charge amounts, which can result in overcharge or over-discharge.

Innovation Solution

A battery state estimating apparatus that includes a voltage detector, an impedance detector, a first estimator, a second estimator, and a determinator to estimate the charge amount based on voltage and impedance, with a predetermined range to determine when to use impedance-corrected values for accurate estimation, thereby preventing overcharge or over-discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If voltage-based charge amount estimation is used for batteries with multiple electrode bodies, then the estimation process is simple, but the estimation accuracy deteriorates due to variations in temperature and deterioration state across electrode bodies

Engineering Contradiction:
Improveestimation process complexityVSAvoidcharge amount estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent combines voltage-based estimation and impedance-based estimation into a unified charge amount determination system. The charge amount determination unit integrates results from both estimation methods, using impedance information to correct voltage-based estimates when discrepancies are detected, thereby resolving the contradiction between simplicity and accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements feedback by using impedance measurement results to validate and correct voltage-based charge amount estimates. When the charge amount determined from impedance differs from the voltage-based estimate beyond a threshold, the system adjusts the voltage-based estimate using the impedance information, creating a self-correcting mechanism that improves accuracy.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If separately detecting voltages of each electrode body is used to reduce variations, then the estimation accuracy improves, but the apparatus configuration becomes complicated

Engineering Contradiction:
Improvecharge amount estimation accuracyVSAvoidapparatus configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces impedance as an intermediary parameter that reflects the collective state of all electrode bodies without requiring individual measurements. Impedance measurement serves as a mediator that captures variations in temperature and deterioration across electrode bodies through a single measurement, avoiding the need for multiple voltage detectors while maintaining accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If impedance-based charge amount estimation is used, then the estimation accuracy improves by accounting for temperature and deterioration variations, but the measurement and calculation complexity increases

Engineering Contradiction:
Improvecharge amount estimation accuracyVSAvoidmeasurement and calculation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system applies partial action by using impedance information selectively rather than continuously. The charge amount determination unit only activates impedance-based correction when the difference between voltage-based and impedance-based estimates exceeds a predetermined threshold, reducing unnecessary calculations while maintaining accuracy when needed.

Inventive Principle:
Principle #16Partial or excessive action

4Ease of operation

If voltage-based estimation is used, then the measurement process is simple, but the reliability deteriorates due to unintended discrepancy between estimated and actual charge amount

Engineering Contradiction:
Improvemeasurement process simplicityVSAvoidcharge amount estimation reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system implements feedback by using impedance measurement results to validate and correct voltage-based charge amount estimates. When the charge amount determined from impedance differs from the voltage-based estimate beyond a threshold, the system adjusts the voltage-based estimate using the impedance information, creating a self-correcting mechanism that improves reliability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus accurately estimates the charge amount of batteries with multiple electrode bodies by using both voltage and impedance measurements, ensuring precise control and preventing battery overcharge or over-discharge, even in conditions of temperature and deterioration variations.

Implementation Method 1

a voltage detector configured to detect a voltage between a positive electrode and a negative electrode of a battery

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Implementation Method 2

an impedance detector configured to detect an impedance of the battery

Methodology Applied
Scientific EffectImpedance detection: Electrical Resistance

Data Source

PatentUS10656216B2Battery state estimating apparatus
Publication Date: 2020.05.19 TOYOTA JIDOSHA KK
  • US10656216B2 patent drawing
  • US10656216B2 patent drawing
  • US10656216B2 patent drawing

AI summary

A battery state estimating apparatus is provided with; a voltage detector configured to detect a voltage between a positive electrode and a negative electrode of a battery; an impedance detector configured to detect an impedance of the battery; a first estimator configured to estimate a first temporary value of a charge amount of the battery; a second estimator configured to estimate a second temporary value of the charge amount of the battery; and a determinator configured (i) to determine that the first temporary value is the charge amount of the battery if the first temporary value or the second temporary value is out of a predetermined range, and (ii) to determine that the second temporary value, or a corrected value of the first temporary value is the charge amount of the battery if the first temporary value or the second temporary value is within the predetermined range.