Battery Charge Management via Temperature-Controlled Current Adjustment

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Solution Overview

Problem

Current charging management methods for storage batteries, such as constant-current and constant-voltage charging, lead to issues like excessive hydrogen generation, irreversible sulfation, and temperature-related damage, which shorten the battery's service life and capacity.

Innovation Solution

A staged charging method that employs a temperature-control charging mode, adjusting the charging current based on discharge depth and temperature, followed by a constant-voltage mode to prevent pressure buildup and sulfation, and switches to a floating mode for low discharge depths to maintain capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If constant-current charging method is used, then charging speed is improved, but hydrogen generation increases and water is lost

Engineering Contradiction:
Improvecharging speedVSAvoidwater loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent applies dynamic charging current adjustment by switching between constant-current and constant-voltage modes based on real-time battery state monitoring. The system dynamically reduces charging current when voltage thresholds are reached, preventing excessive hydrogen generation and water loss while maintaining efficient charging speed through adaptive current control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes charging parameters (current and voltage) based on battery state. It transitions from constant-current mode to constant-voltage mode when specific voltage thresholds are reached, and adjusts charging current based on temperature feedback, thereby optimizing the balance between charging speed and water conservation.

Inventive Principle:
Principle #35Parameter changes

2Loss of substance

If constant-voltage charging method is used, then water loss is reduced, but charging speed decreases

Engineering Contradiction:
Improvewater lossVSAvoidcharging speed
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The system dynamically switches between constant-voltage and constant-current modes based on real-time battery voltage and current monitoring. During early charging stages, it uses constant-current mode for fast charging, then transitions to constant-voltage mode when voltage thresholds are reached, thereby maintaining both charging speed and water conservation throughout the charging process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic monitoring and switching between charging modes. It continuously monitors battery voltage and current, periodically evaluates charging state, and switches between constant-current and constant-voltage modes at appropriate intervals, optimizing both charging speed and water loss prevention throughout the charging cycle.

Inventive Principle:
Principle #19Periodic action

3Productivity

If large charging current is used, then charging efficiency is improved, but lead sulfate detachment and vulcanization occur

Engineering Contradiction:
Improvecharging efficiencyVSAvoidbattery capacity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies dynamic current control by starting with constant-current mode for efficient charging, then automatically transitioning to constant-voltage mode when voltage thresholds are reached. This dynamic adjustment prevents excessive current that causes lead sulfate detachment while maintaining high charging efficiency during the initial charging phase.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary monitoring of battery voltage and current before switching modes. It proactively transitions from constant-current to constant-voltage mode when approaching critical voltage levels, preventing lead sulfate detachment and vulcanization before they occur, thereby preserving battery capacity and reliability.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If charging is performed without temperature control, then charging speed is maintained, but battery temperature rises and service life shortens

Engineering Contradiction:
Improvecharging speedVSAvoidservice life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent implements temperature feedback control by continuously monitoring battery temperature during charging. When temperature exceeds predefined thresholds, the system automatically reduces charging current or switches to constant-voltage mode, preventing thermal damage while maintaining efficient charging speeds during normal operating conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes charging parameters based on temperature feedback. It adjusts charging current magnitude and mode selection (constant-current vs. constant-voltage) according to real-time temperature measurements, thereby maintaining optimal charging speed while preventing temperature-related degradation and extending battery service life.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method prolongs the service life of storage batteries by avoiding excessive current-related issues, reducing water loss, and maintaining stable capacity through controlled charging processes.

Implementation Method 1

adjusting the charging current based on discharge depth and temperature

Methodology Applied
Scientific EffectTemperature control: Thermal Energy Storage

Implementation Method 2

storage battery needs to be recharged after it is used, to recover its battery capacity

Methodology Applied
Scientific EffectElectrical energy storage: Electrical Accumulator

Implementation Method 3

The charging of the storage battery is realized by a switching power supply

Methodology Applied
Scientific EffectPower conversion: Electromagnetic Induction

Data Source

PatentEP2495801B1Charge management method for an accumulator and device thereof
Publication Date: 2017.06.14 ZTE CORP
  • EP2495801B1 patent drawingFigure 1
  • EP2495801B1 patent drawingFigure 2
  • EP2495801B1 patent drawingFigure 3

AI summary

In order to reasonably adjust charging current of a storage battery according to temperature, realize quick, safe and reliable charging of the storage battery, and effectively prolong the service life of the storage battery, the present invention provides a charging management method and apparatus for a storage battery. The method comprises the following steps: monitoring discharge capacity of a storage battery, and determining discharge depth of the storage battery according to the discharge capacity and total capacity of the storage battery (S102); comparing the discharge depth of the storage battery with a preset battery equalizing charging threshold (S104); and when the discharge depth of the storage battery is greater than or equal to the preset battery equalizing charging threshold capacity, actuating a temperature-control charging mode to charge the storage battery, wherein the temperature-control charging mode is to adjust charging current according to the temperature of the battery (S106).