Battery Charger Correction Device for Voltage Regulation

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Solution Overview

Problem

Existing battery chargers face challenges in achieving high accuracy in charging due to the introduction of fuel gauge circuits, which increase silicon area and affect charging precision, and struggle with maintaining floating voltage accuracy and safety.

Innovation Solution

A battery charger with a fuel gauge device providing digital estimation of battery voltage, a correction device that modifies control signals based on voltage thresholds, and a supply switching circuit controlled by a control block, including a comparator and band-gap circuit, to ensure accurate voltage regulation and prevent over-voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a fuel gauge circuit is introduced to provide digital estimation of battery voltage, then measurement precision of battery voltage is improved, but device complexity and silicon area increase

Engineering Contradiction:
Improvebattery voltage measurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the fuel gauge device and correction device into a single integrated circuit chip along with the battery charger, merging multiple functions into one device to reduce overall system complexity and silicon area while maintaining high measurement precision through the dedicated fuel gauge circuit

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If a fuel gauge circuit is introduced to provide digital estimation of battery voltage, then measurement precision of battery voltage is improved, but silicon area increases

Engineering Contradiction:
Improvebattery voltage measurement precisionVSAvoidsilicon area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent integrates the fuel gauge device, correction device, and battery charger into a single chip, consolidating multiple functions to minimize the total silicon area occupied while preserving the high precision voltage measurement capability provided by the fuel gauge circuit

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If correction device modifies control signals based on digital estimation, then manufacturing precision of voltage regulation is improved, but device complexity increases

Engineering Contradiction:
Improvevoltage regulation precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The correction device receives the digital battery voltage estimation from the fuel gauge device and uses this feedback to modify the control signals sent to the supply switching circuit, creating a closed-loop system that automatically adjusts voltage regulation to maintain high precision while using a relatively simple correction mechanism

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The correction device is integrated into the same chip as the fuel gauge and battery charger, combining multiple control functions into one unit to reduce overall device complexity while maintaining the precision benefits of the feedback-based voltage regulation

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high precision in battery charging with reduced silicon area usage, maintaining accurate voltage regulation and preventing over-voltage, thereby enhancing battery lifetime and safety.

Implementation Method 1

including a comparator and band-gap circuit, to ensure accurate voltage regulation

Methodology Applied
Scientific EffectBand-gap reference:

Data Source

PatentUS9735599B2Battery charger including correction device to correct control signals for supply switching circuit
Publication Date: 2017.08.15 STMICROELECTRONICS INT NV
  • US9735599B2 patent drawing
  • US9735599B2 patent drawing
  • US9735599B2 patent drawing

AI summary

A battery charger includes an input supply terminal configured to receive a supply signal and a battery terminal configured to be connected to a battery. A supply switching circuit is arranged between the battery terminal and the input supply terminal. A control device generates a control signal to control operation of the supply switching circuit. A fuel gauge device provide a digital estimation of a voltage signal across the battery. A correction device modifies the control signal in response to the digital estimation of the voltage signal across the battery if that digital estimation is outside of a value range between two thresholds.