Battery Charger Mode Switching Comparator

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Solution Overview

Problem

Existing battery charger devices experience prolonged charging times due to overlapping operating modes, where the charge current drops before the battery voltage reaches the target value, leading to inefficient charging.

Innovation Solution

A battery charger device with a comparator that activates voltage regulation and inhibits current regulation once the battery voltage reaches the target value, preventing the overlap of charging modes and maintaining maximum current flow until the voltage is stabilized.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If current regulated operation is used to charge the battery, then the battery voltage increases, but the charging time is prolonged due to overlapping operation modes

Engineering Contradiction:
Improvecharging timeVSAvoidcharging efficiency
Core Design Contradiction:
Loss of timeVSProductivity

Solution Approach 1:

The comparator continuously monitors the battery voltage in advance and prepares for mode switching before the overlapping condition occurs. When the battery voltage reaches the target value, the comparator immediately triggers the transition from current regulated operation to voltage regulated operation, preventing the charge current from dropping prematurely and thus reducing charging time.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If voltage regulated operation is activated early, then charging time is reduced, but battery safety is compromised due to excessive current

Engineering Contradiction:
Improvecharging timeVSAvoidbattery safety
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The comparator provides continuous feedback on the battery voltage level. When the battery voltage reaches the predetermined target value, the comparator generates a signal to switch from current regulated operation to voltage regulated operation. This feedback mechanism ensures that the transition occurs at the precise moment when it is safe to do so, maintaining battery safety while minimizing charging time.

Inventive Principle:
Principle #23Feedback

3Reliability

If both current and voltage regulated operations overlap, then the battery is charged more safely, but the charge current drops before voltage reaches target value

Engineering Contradiction:
Improvebattery safetyVSAvoidcharging time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary monitoring of battery voltage through the comparator and switches operation modes proactively when the target voltage is reached, rather than allowing overlapping modes to cause current reduction. This preliminary detection and immediate switching prevents the inefficiency of current drop while maintaining safety.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9923400B2Method of operating a battery-charger device, and corresponding device
Publication Date: 2018.03.20 STMICROELECTRONICS INT NV
  • US9923400B2 patent drawing
  • US9923400B2 patent drawing
  • US9923400B2 patent drawing

AI summary

A battery charger operates in a current regulation mode and a voltage regulation mode. A value of the voltage on the battery being charged is sensed and compared against a target voltage value. The current regulation mode is active during charging while the sensed voltage is less than the target voltage value. When the sensed voltage reaches the target voltage value, the voltage regulation mode is enabled and the current regulation mode is inhibited.