Battery Fast Charging Control Using dQ/dV Cell Voltage Profiles

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Solution Overview

Problem

Fast charging schemes reduce battery durability, while slow charging is inconvenient, and existing technologies do not effectively manage battery charging to balance speed and durability, nor diagnose battery abnormalities.

Innovation Solution

An apparatus and method that control battery charging with constant currents and voltages based on a dQ/dV profile, monitoring cell voltages and adjusting charging characteristics to prevent phase transitions, and diagnose abnormalities by comparing dQ/dV profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fast charging is applied to rapidly charge the battery, then charging speed is improved, but battery durability deteriorates

Engineering Contradiction:
Improvecharging speedVSAvoidbattery durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The charging current is dynamically adjusted based on the battery's state of charge and temperature. The controller implements multiple charging stages with varying current levels, transitioning from high current when the battery can accept it to lower current as the battery approaches full charge or when temperature limits are reached, thereby maintaining high charging speed while protecting battery durability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The charging parameters (current, voltage, power) are changed according to the battery's state. The controller modifies charging current based on temperature thresholds, state of charge levels, and battery health status, enabling the system to optimize charging speed at different stages while preventing durability degradation through parameter adjustment

Inventive Principle:
Principle #35Parameter changes

2Reliability

If slow charging is applied to prevent battery durability deterioration, then battery durability is improved, but charging speed decreases

Engineering Contradiction:
Improvebattery durabilityVSAvoidcharging speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The charging process is divided into periodic stages with different current levels. The controller implements a multi-stage charging protocol that alternates between high-current phases (when battery can accept fast charge) and low-current phases (when protection is needed), achieving both fast charging capability and durability protection through periodic parameter adjustment

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The charging current is dynamically adjusted based on the battery's state of charge and temperature. The controller implements multiple charging stages with varying current levels, transitioning from high current when the battery can accept it to lower current as the battery approaches full charge or when temperature limits are reached, thereby maintaining high charging speed while protecting battery durability

Inventive Principle:
Principle #15Dynamics

3Productivity

If constant high current is applied during fast charging, then charging speed is improved, but battery abnormality risk increases

Engineering Contradiction:
Improvecharging speedVSAvoidbattery abnormality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The controller continuously monitors battery parameters including voltage, current, temperature, and state of charge, and uses this feedback to adjust the charging current in real-time. When abnormal conditions are detected (such as temperature exceeding thresholds or voltage deviations), the controller automatically reduces or stops charging current, enabling safe fast charging through closed-loop control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system preemptively reduces charging current when approaching critical thresholds (temperature limits, state of charge thresholds, voltage limits) before battery damage can occur. This preventive approach allows the system to maintain high charging speed during safe operating ranges while preventing abnormality before it happens

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS20250246928A1Apparatus and method for managing battery
Publication Date: 2025.07.31 HYUNDAI MOTOR CO LTD
  • US20250246928A1 patent drawing
  • US20250246928A1 patent drawing
  • US20250246928A1 patent drawing

AI summary

In an apparatus for managing a battery and a method thereof, the apparatus includes an charger that charges the battery including two or more battery cells connected in series, and a processor that is configured to control the charger to charge the battery with a first constant current in response to a fast charging request for the battery, monitors one of voltages of the battery cells while fast charging is in progress, and is configured to control charging characteristics of the battery according to a section in a dQ/dV profile to which the cell voltage belongs.