Battery Charging System Multiple Constant Current Stages

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Solution Overview

Problem

Conventional battery charging techniques, such as CC-CV charging, are detrimental to battery health and longevity due to their charging methods.

Innovation Solution

A battery charging system that uses multiple constant current (CC) stages without a constant voltage (CV) stage, dynamically managing the charge current based on the available charge period to reach a target charge level just prior to the end of the charging time, with the option to adjust the charge current distribution scheme according to user habits and charging duration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If constant voltage (CV) stage is used in CC-CV charging to complete charging faster, then charging speed is improved, but battery health and longevity deteriorate due to excessive charging and high charge currents

Engineering Contradiction:
Improvecharging speedVSAvoidbattery health and longevity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent removes the constant voltage (CV) stage from the traditional CC-CV charging process, extracting only the harmful constant voltage portion while retaining beneficial constant current charging. This allows the system to avoid excessive charging and high voltage stress on the battery while still achieving adequate charging speed through optimized constant current stages.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the charging parameters by using multiple constant current stages with different current levels instead of a single CV stage. The charge current is dynamically adjusted through multiple CC stages, where earlier stages use higher currents and later stages use lower currents, optimizing both charging speed and battery health by avoiding the high voltage conditions that damage batteries.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high charge current is applied to charge battery faster, then charging speed is improved, but battery damage increases reducing longevity

Engineering Contradiction:
Improvecharging speedVSAvoidbattery damage from high charge currents
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent segments the charging process into multiple constant current stages, each with different current levels. Instead of applying a single high current throughout, the charging current is divided into several stages where earlier stages may use higher currents and later stages use progressively lower currents. This segmentation allows the system to achieve faster charging when possible while minimizing battery damage through reduced current in later stages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic charge current management by adjusting the current level based on the charging progress and available charge period. The system dynamically transitions between multiple constant current stages, adapting the current profile to optimize both charging speed and battery health throughout the charging process rather than maintaining a static high current.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If battery is charged to full capacity using traditional methods, then charge level is maximized, but battery stress increases reducing overall lifespan

Engineering Contradiction:
Improvecharge levelVSAvoidbattery lifespan
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent applies partial charging action by using multiple constant current stages that charge the battery to an adequate level without forcing excessive charging to absolute full capacity. The system determines when sufficient charge has been achieved and transitions to lower current stages or terminates charging, avoiding the excessive stress that occurs with traditional methods that continuously push to 100% capacity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10110040B2Dynamic charging without constant voltage stage to extend battery life
Publication Date: 2018.10.23 SEMICON COMPONENTS IND LLC
  • US10110040B2 patent drawing
  • US10110040B2 patent drawing
  • US10110040B2 patent drawing

AI summary

A method, in some embodiments, comprises: providing a battery charging system; and using the battery charging system to charge a battery to a target charge level using multiple constant current (CC) stages and without using a constant voltage (CV) stage.