Battery Charging Current Control for Internal Temperature Spikes

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Solution Overview

Problem

Charging a battery can lead to excessive internal temperature increases, causing the electronic device to overheat and potentially burn the user, while existing thermal control methods prolong charging time by frequently entering and exiting thermal control modes.

Innovation Solution

An electronic device equipped with a temperature sensor and processor that dynamically adjusts the charging current based on internal temperature, transitioning between normal, thermal control, and completion modes to minimize thermal control mode entries and optimize charging time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermal control operation is performed frequently to suppress internal temperature increase, then user safety is improved, but charging time increases

Engineering Contradiction:
Improveuser safetyVSAvoidcharging time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The processor predicts future temperature increases based on current charging patterns and thermal characteristics before the temperature actually reaches dangerous levels. This preliminary prediction allows the system to prepare thermal control measures in advance, preventing excessive temperature rises without requiring frequent reactive interventions that would extend charging time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The thermal control operation dynamically adjusts the charging current based on real-time temperature monitoring and prediction results. The system transitions between different charging modes (normal charging, thermal control, and completion modes) with optimized switching criteria, allowing flexible adaptation to changing thermal conditions while minimizing disruptions to the charging process.

Inventive Principle:
Principle #15Dynamics

2Temperature

If charging current is reduced to perform thermal control mode, then internal temperature increase is suppressed, but charging speed decreases

Engineering Contradiction:
Improveinternal temperature controlVSAvoidcharging speed
Core Design Contradiction:
TemperatureVSSpeed

Solution Approach 1:

The system implements periodic thermal control operations rather than continuous current reduction. By monitoring temperature at specific intervals and applying thermal control only when necessary, the system maintains higher charging speeds during safe temperature periods while still effectively managing temperature peaks, thus balancing thermal control with charging efficiency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The processor dynamically changes charging parameters (current levels) based on predicted temperature trajectories and device thermal characteristics. By optimizing the magnitude and duration of current reductions, the system achieves effective temperature suppression with minimal impact on overall charging speed, adapting parameters in real-time to thermal conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for quick battery charging by reducing the frequency of thermal control mode activations, thereby minimizing overheating risks and reducing overall charging time.

Implementation Method 1

A temperature sensor included in the electronic device may detect an internal temperature of the electronic device

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

An electronic device may use constant current (CC) and constant voltage (CV) charging profiles when charging a battery

Methodology Applied
Scientific EffectElectrical charging: Battery (electricity)

Data Source

PatentUS12483059B2Electronic device for battery charging based on internal temperature
Publication Date: 2025.11.25 SAMSUNG ELECTRONICS CO LTD
  • US12483059B2 patent drawing
  • US12483059B2 patent drawing
  • US12483059B2 patent drawing

AI summary

An electronic device may include a power management circuit (PMC) configured to charge a battery using a power signal, a processor connected to the PMC, and a memory connected to the processor. The memory may store instructions that, when executed, cause the processor to identify that an internal temperature of the electronic device increases to a first temperature while a current power signal value is a first charging current, configure the current power signal value to a thermal control current lower than the first charging current as the internal temperature increases to the first temperature, identify that the internal temperature decreases to a second temperature while the current power signal value is the thermal control current, and configure the current power signal value to a second charging current lower than the first charging current but higher than the thermal control current as the internal temperature decreases to the second temperature.