Cleaning device and method for operating a cleaning device

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Solution Overview

Problem

Existing cleaning devices powered by rechargeable batteries inefficiently utilize battery capacity due to fixed shutdown thresholds, leading to premature shutdown and the need for more expensive high-capacity batteries to extend running time, without providing optimal energy utilization.

Innovation Solution

Assigning individual, predetermined cutoff thresholds to each power level based on load, allowing the device to switch to a lower power level when the threshold is reached, optimizing battery usage and extending operational time without requiring higher-capacity batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If a fixed shutdown threshold is used for all power levels, then the battery is protected from over-discharge, but the battery capacity is not fully utilized leading to shorter running time

Engineering Contradiction:
Improverunning timeVSAvoidbattery capacity utilization
Core Design Contradiction:
Duration of action of moving objectVSLoss of energy

Solution Approach 1:

The single fixed shutdown threshold is segmented into multiple power level-specific thresholds. Each power level (e.g., P1, P2, P3) has its own predetermined shutdown threshold (e.g., Umin1, Umin2, Umin3) stored in the control device. This segmentation allows the system to optimize battery utilization for each power level while protecting against over-discharge, thereby extending running time without requiring higher-capacity batteries.

Inventive Principle:
Principle #1Segmentation

2Duration of action of moving object

If higher-capacity batteries are used to extend running time, then the running time increases, but the device cost increases

Engineering Contradiction:
Improverunning timeVSAvoiddevice cost
Core Design Contradiction:
Duration of action of moving objectVSEase of manufacture

Solution Approach 1:

The system changes the operational parameters by implementing power level-dependent shutdown thresholds. Instead of modifying the battery hardware (which would increase cost), the control device adjusts the shutdown voltage threshold parameter based on the selected power level. This software-based parameter optimization extends running time by fully utilizing the existing battery capacity without requiring more expensive high-capacity battery cells.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the cleaning device switches off completely at undervoltage threshold, then the battery is protected from damage, but the user loses feedback on battery charge level

Engineering Contradiction:
Improvebattery protectionVSAvoidbattery charge level feedback
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The shutdown threshold is made dynamic rather than static. The control device automatically adapts the shutdown threshold based on the currently active power level. When a power level is reached, the corresponding predetermined threshold is applied, allowing the device to remain operational longer at lower power levels while still protecting the battery. This dynamic adaptation maintains battery protection while providing continuous useful operation and feedback to the user.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables longer cleaning times by optimizing battery capacity utilization, allowing users to clean larger areas without needing more expensive batteries, while maintaining user feedback on battery levels.

Implementation Method 1

Due to the accumulator's internal resistance, the voltage level at the accumulator terminals drops at higher power consumption levels

Methodology Applied
Scientific EffectInternal resistance: Electrical Resistance

Data Source

PatentEP4623788A1Cleaning device and method for operating a cleaning device
Publication Date: 2025.10.01 MIELE & CO KG
  • EP4623788A1 patent drawingFigure 1~3
  • EP4623788A1 patent drawingFigure 4~5
  • EP4623788A1 patent drawingFigure 6

AI summary

The invention relates to a cleaning device with - a drive unit (2) which is designed to drive a blower (3) and/or drive assembly, - an accumulator (1) which is designed to supply the drive unit (2) with energy, and - a control and/or regulating device in which a plurality of power levels (P(high), P(medium), P(low)) are stored, with which the drive unit (2) is operated with an individual load assigned to the respective power level (P(high), P(medium), P(low)), wherein each power level (P(high), P(medium), P(low)) is assigned an individual, predetermined switch-off threshold (Umina, Uminb, 41, 43, 45) which depends on the load of the respective power level (P(high), P(medium), P(low)). Furthermore, the invention relates to a corresponding method for operating such a cleaning device.