Battery Module Cleaning via Quick-Swap Target Tool Handling

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Solution Overview

Problem

Current cleaning methods for battery modules in production lines require suspending the production line, which is inconvenient and affects normal production, leading to reduced efficiency.

Innovation Solution

A cleaning system comprising a control device, a quick swap platform, and a clamping jaw device that allows for the determination and grabbing of a target tool for cleaning instead of the battery module, enabling cleaning outside the production line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the production line is suspended to clean the battery module using a cleaning apparatus, then the cleaning can be performed, but normal production is affected and efficiency is reduced

Engineering Contradiction:
Improvecleaning operation convenienceVSAvoidproduction efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies preliminary action by introducing a target tool that can be cleaned in advance outside the production line. The control device determines whether a target tool exists on the quick swap platform, and if so, controls the clamping jaw device to grab and clean the target tool before it is needed for production, thereby preparing cleaning capacity ahead of time without interrupting production flow

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses a target tool as an intermediary object between the cleaning apparatus and the battery module. Instead of cleaning the battery module directly on the production line, the system cleans a separate target tool that can serve as a substitute or preparatory element, allowing cleaning operations to occur outside the critical production path while still achieving the desired cleaning objective

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the production line is suspended for cleaning verification, then cleaning effect can be verified, but operation convenience deteriorates

Engineering Contradiction:
Improvecleaning effect verificationVSAvoidoperation convenience
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent applies copying by using a target tool that replicates or represents the battery module for cleaning purposes. The target tool serves as a copy or surrogate that can be cleaned and verified outside the production line, allowing cleaning effect verification to be performed on a duplicate object rather than the actual production component, thereby maintaining operational convenience

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves operation convenience and production efficiency by allowing cleaning to be performed outside the production line, without affecting normal production processes.

Implementation Method 1

the cleaning system includes a plasma cleaning machine

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS20250121416A1Cleaning method and system
Publication Date: 2025.04.17 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250121416A1 patent drawing
  • US20250121416A1 patent drawing
  • US20250121416A1 patent drawing

AI summary

Disclosed is a cleaning method and system. The cleaning system comprises a control device, a quick swap platform, and a clamping jaw device. The control device of the cleaning system determines whether there is a target tool on the quick swap platform according to target first-article information when receiving the target first-article information, wherein the target first-article information represents blueprint information of a first-article battery module; and the target tool is a tool configured to be cleaned instead of the first-article battery module. The control device controls, when it is determined that there is the target tool on the quick swap platform, the clamping jaw device to grab the target tool for cleaning, which can effectively improve operation convenience without affecting normal production and improve production efficiency.