Positive Electrode Current Collector Design for Battery Corrosion Control

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Solution Overview

Problem

Existing batteries face challenges in enhancing safety performance without compromising electrochemical performance, particularly due to corrosion effects on the positive electrode current collector.

Innovation Solution

A battery design that includes a positive electrode plate with a conductive layer and an organic support layer, where the thickness of the conductive layer and the concentrations of specific anions in the electrolytic solution are optimized to meet the relationship 0.2×(C2/C1)≤H1≤(C2/C1)+3, thereby reducing corrosion effects and improving safety and electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the thickness of the conductive layer is reduced to enhance safety, then corrosion resistance improves, but the electrochemical performance deteriorates

Engineering Contradiction:
Improvecorrosion resistanceVSAvoidelectrochemical performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces the organic support layer as an intermediary between the conductive layer and the electrolytic solution. This intermediary layer protects the conductive layer from direct contact with the electrolyte, reducing corrosion effects while maintaining the electrical conductivity needed for electrochemical performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical and chemical parameters of the system by optimizing the thickness of the conductive layer and the concentrations of anions in the electrolytic solution according to the formula 0.2×(C2/C1)≤H1≤(C2/C1)+3. This parameter optimization reduces corrosion resistance improvement while minimizing the negative impact on electrochemical performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the concentrations of anions in the electrolytic solution are adjusted to reduce corrosion, then safety performance improves, but the ionic conductivity may deteriorate

Engineering Contradiction:
Improvesafety performanceVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by optimizing the concentrations of anions (C1 and C2) in the electrolytic solution within specific ranges that satisfy the formula 0.2×(C2/C1)≤H1≤(C2/C1)+3. This optimization reduces corrosion and improves safety performance while maintaining acceptable ionic conductivity for battery operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized battery design achieves improved safety performance and extended service life while maintaining good electrochemical performance, as demonstrated by reduced corrosion and enhanced cycling performance.

Implementation Method 1

the electrolytic solution comprises a solvent and a solute being an ionic salt formed from a cation and an anion

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

the electrolytic solution comprises a solvent and a solute being an ionic salt

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

the effect of corrosion of the conductive layer on the safety performance and the electrochemical performance of the battery can be reduced

Methodology Applied
Scientific EffectCorrosion resistance: Crevice Corrosion

Data Source

PatentUS20250087753A1Battery, method for preparation thereof and electrical device containing the same
Publication Date: 2025.03.13 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250087753A1 patent drawing
  • US20250087753A1 patent drawing
  • US20250087753A1 patent drawing

AI summary

Provided a battery, a method for preparation thereof and an electrical device containing the same, wherein the battery includes a positive electrode plate and an electrolytic solution, the positive electrode plate including a positive electrode current collector and the positive electrode current collector including a conductive layer, and the electrolytic solution includes a first anion and a second anion, the first anion includes an anion selected from hexafluorophosphate anions, the second anion includes one ore more selected from anions shown in Formula 1 and an anion shown in Formula 2. The present application can improve the safety performance of the battery while enabling the battery to have good electrochemical performance.