Battery Condition Detection via Charging Phase Timing

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Solution Overview

Problem

Existing technologies for determining the conditions of electric storage devices, such as batteries, lack accuracy in detecting deterioration, particularly in varying usage scenarios, leading to potential malfunctions due to increased internal resistance and decreased storage capacity.

Innovation Solution

A condition determination device equipped with a current detector, voltage detector, and controller that measures charging current and voltage, calculates a determination value based on charging times during constant current and constant voltage phases, and determines deterioration conditions by comparing these values, allowing for accurate assessment of battery health regardless of initial state of charge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If battery degradation is detected based on constant current charging time only, then the detection process is simple and does not require continuous measurement from fully discharged to fully charged condition, but the accuracy of condition determination is insufficient

Engineering Contradiction:
Improvedetection process simplicityVSAvoidcondition determination accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The charging process is segmented into two distinct phases: constant current charging phase and constant voltage charging phase. Each phase contributes differently to the determination value, with the constant current phase providing information about battery capacity and the constant voltage phase providing information about battery resistance. This segmentation allows accurate condition determination without requiring continuous measurement from fully discharged to fully charged condition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a one-dimensional measurement (constant current charging time only) to a two-dimensional measurement by incorporating both constant current charging time and constant voltage charging time. This dimensional expansion enables more comprehensive battery condition assessment, capturing both capacity and resistance characteristics simultaneously.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If internal resistance increases due to deterioration, then the battery cannot provide expected performance and maximum voltage and power, but continuous measurement from fully discharged to fully charged condition is required for accurate detection

Engineering Contradiction:
Improvebattery performanceVSAvoidmeasurement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention performs preliminary action by measuring the determination value during a standard charging process that includes both constant current and constant voltage phases. This determination value is calculated and stored as a reference before the battery is put into service. Subsequent condition assessments compare actual measurements against this pre-established reference, enabling rapid detection without requiring time-consuming continuous measurements from fully discharged to fully charged condition.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses partial action by measuring only the critical portions of the charging process (constant current phase time and constant voltage phase time) rather than the entire charging cycle from fully discharged to fully charged condition. This partial measurement approach captures sufficient information to detect deterioration while significantly reducing the time required compared to complete charging cycle measurements.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If a determination value combining both constant current and constant voltage charging times is calculated, then the variation in determination value due to deterioration is larger and more recognizable, but the calculation and measurement process becomes more complex

Engineering Contradiction:
Improvedetermination value sensitivityVSAvoidmeasurement and calculation process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention changes parameters by using the ratio or difference between constant current charging time (T1) and constant voltage charging time (T2) as the determination value. This parameter transformation converts two separate time measurements into a single composite indicator that is highly sensitive to battery deterioration. The determination value = T1/T2 or T1-T2 provides a normalized metric that amplifies deterioration signals while maintaining calculation simplicity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2530478B1Electric storage device condition determination device and corresponding method
Publication Date: 2017.11.01 GS YUASA INT LTD
  • EP2530478B1 patent drawingFigure 1
  • EP2530478B1 patent drawingFigure 2
  • EP2530478B1 patent drawingFigure 3

AI summary

A condition determination device for determining a condition of an electric storage device includes a current detector, a voltage detector, and a controller. The controller is configured to: determine a level of a first electric factor based on at least one of a charging current detected by the current detector and a charging voltage detected by the voltage detector; obtain first charging time while the level of the first electric factor is constant; determine a level of a second electric factor based on the charging voltage detected by the voltage detector; obtain second charging time while the level of the second electric factor is constant; calculate a determination value based on the first charging time and the second charging time; and determine a condition of the electric storage device based on the determination value.