Battery Module Connector Diagnostics for BMS Setting Changes

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Solution Overview

Problem

Current methods for diagnosing and changing the state of battery modules in energy storage systems are inefficient, requiring separate communication equipment and power supplies, leading to high costs and reduced portability, and involve cumbersome programming for each use case.

Innovation Solution

A device with a connection unit, communication unit, control unit, diagnosis unit, memory unit, and change data input unit that connects to a battery module's connector to transmit and receive data, diagnose the battery state, and change settings in the battery management system, eliminating the need for separate communication equipment and simplifying programming.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate communication equipment and power supplies are used for battery diagnosis, then reliable data transmission is achieved, but device complexity and cost increase

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidequipment complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines communication and power supply functions into a single connector interface. The connector simultaneously provides power transmission lines and communication signal lines, eliminating the need for separate communication equipment and power supplies. This merging approach maintains reliable data transmission while significantly reducing device complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector is designed with multi-functionality, serving both as a power supply interface and a communication interface. By making the connector universal for both power and data functions, the system eliminates redundant equipment while ensuring reliable operation. The connector handles multiple tasks (power delivery, data transmission, status monitoring) through a single integrated interface.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If separate power supply devices and cables are provided for external devices, then sufficient power is supplied, but portability is reduced

Engineering Contradiction:
Improvepower supply capabilityVSAvoidportability
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The power supply and communication functions are merged into a single connector connection. The battery module's connector provides both power and data transmission simultaneously, eliminating the need for separate power supply devices and cables. This integration significantly improves portability while maintaining sufficient power supply capability for external devices.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If programs are provided for each use case of battery module, then specific use requirements are met, but cost and time for program management increase

Engineering Contradiction:
Improveuse case adaptabilityVSAvoidprogram installation and management time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system dynamically adapts to different use cases through runtime configuration rather than requiring separate static programs for each application. The BMS can be configured with different parameter sets and operating modes that are loaded and activated as needed, allowing the same hardware platform to serve multiple purposes without time-consuming program installation and management.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different use cases are accommodated by changing operational parameters and configuration data rather than requiring different programs. The system allows dynamic adjustment of voltage thresholds, current limits, temperature parameters, and other operational settings to match different application requirements, eliminating the need for multiple specialized programs and reducing management overhead.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12148895B2External diagnostics and module status change devices for battery modules
Publication Date: 2024.11.19 LG ENERGY SOLUTION LTD
  • US12148895B2 patent drawing
  • US12148895B2 patent drawing
  • US12148895B2 patent drawing

AI summary

Provided is an apparatus for battery diagnosis and module state change device capable of receiving power from a battery module through a connector connection with a battery module and operating, changing a diagnosis reference value for diagnosing, by a battery management system (BMS), a battery, and changing a setting value of the BMS to change a use of the battery module.