Storage Battery Container Thermal Management

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Solution Overview

Problem

High-temperature storage batteries, such as sodium-sulfur batteries, face inefficiencies due to heat discharge into the interior of their containers, leading to temperature differences and reduced operating efficiency, and existing solutions complicate the structure with separate units for air inlet and exhaust port control.

Innovation Solution

A storage battery container with air supply and exhaust portions, where air inlet ports are opened and closed based on power supply and variable heat dissipation device operation, and air exhaust ports are correspondingly controlled to prevent heat discharge into the container interior, using a simplified structure with electromagnetic chucks and filters to manage airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat dissipation devices are added to prevent excessive temperature rise in storage batteries, then temperature control is improved, but heat is discharged into the container interior causing temperature differences and reduced operating efficiency

Engineering Contradiction:
Improvetemperature control of storage batteryVSAvoidoperating efficiency of storage battery
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The invention extracts the harmful heat from the storage battery system by providing dedicated exhaust ports that vent hot air directly to the exterior of the container. The exhaust ports are positioned to receive hot air from the heat dissipation devices and discharge it outside the container, preventing heat accumulation and temperature differences in the container interior, thus maintaining high operating efficiency while achieving effective temperature control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces air inlet ports as intermediary elements that supply fresh air to the heat dissipation devices. These air inlet ports work in conjunction with the exhaust ports to create a controlled airflow path, where cool air enters through the inlet ports, absorbs heat from the batteries, and exits through the exhaust ports, thereby mediating the thermal management process without allowing heat to accumulate in the container interior.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If separate units are provided to control air inlet and exhaust ports, then port control is improved, but device structure becomes complicated

Engineering Contradiction:
Improveair port controlVSAvoidcontainer structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention merges the control functions of air inlet ports and exhaust ports into a unified structure. Both types of ports are integrated into the container body with coordinated positioning and control mechanisms, eliminating the need for separate control units. The ports work together as an integrated airflow management system, simplifying the overall device structure while maintaining effective control over air circulation and heat dissipation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces heat discharge into the container interior, improves battery operating efficiency, and simplifies the structure by eliminating the need for separate units to control air ports, maintaining optimal temperature and preventing dust entry.

Implementation Method 1

an air supply portion (116) including an air inlet port (114) provided in the bottom surface (104)

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnet

Implementation Method 2

a variable heat dissipation device (22) provided respectively for the storage batteries (12) and configured to, when being driven, introduce air from the air supply portions (116) into the storage battery (12) and discharge heat in the storage battery (12) together with the air

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

an air exhaust portion (120) provided on the side surface (106, 108, 110a, 110b) in correspondence with a heat discharge portion (82) of the variable heat dissipation device (22) and including an air exhaust port (136)

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnet

Implementation Method 4

using a simplified structure with electromagnetic chucks and filters to manage airflow

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS11728536B2Storage battery container
Publication Date: 2023.08.15 NGK INSULATORS LTD
  • US11728536B2 patent drawing
  • US11728536B2 patent drawing
  • US11728536B2 patent drawing

AI summary

A storage battery container is provided with an air supply part having an air supply port provided to the bottom surface, a variable heat dissipation device that balances accumulated heat inside the storage battery, and an air discharge part of a rear surface having an air discharge port correspondingly provided to a heat release part of the variable heat dissipation device. The air supply part puts the air supply port in an open state when power is being supplied, and puts the air supply port in a closed state when the power supply stops. The air discharge part puts the air discharge port in an open state when the variable heat dissipation device is actuated, and puts the air discharge port in a closed state when the actuation of the variable heat dissipation device stops.