Battery Control Device Current Measuring System Abnormality Detection

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Solution Overview

Problem

Conventional battery control devices with self-diagnostic functions cannot distinguish between abnormalities in the voltage measuring system and the current measuring system, leading to complex processing and limited diagnostic timing capabilities.

Innovation Solution

A battery control device with a controller that determines abnormalities in the current measuring system by analyzing vehicle operation state information, such as ignition status and engine speed, during idle stop states when the discharge current is equal to or below a prescribed value, allowing for independent detection from the voltage system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional self-diagnostic processing is used to detect abnormalities in the battery system, then abnormality detection capability is provided, but the processing becomes complex and the number of diagnostic timing opportunities is limited

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the self-diagnostic function into separate processing paths: one for detecting abnormalities in the voltage measuring system and another for detecting abnormalities in the current measuring system. This segmentation allows each diagnostic path to be handled independently, reducing overall processing complexity while maintaining comprehensive abnormality detection capability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional self-diagnostic processing is used to detect abnormalities, then abnormality detection is performed, but the processing complexity increases and diagnostic timing is limited

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoiddiagnostic timing opportunities
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs preliminary checks by evaluating vehicle operation state information and engine operation information before executing the main self-diagnostic processing. This allows the system to determine appropriate diagnostic timing in advance, increasing the number of diagnostic opportunities without adding complexity to the core detection algorithms.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If conventional self-diagnostic processing is used, then abnormality detection is provided, but it cannot distinguish between voltage system and current system abnormalities

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoidabnormality source identification accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements separate diagnostic processing paths that specifically identify whether an abnormality originates from the voltage measuring system or the current measuring system. By segmenting the detection logic, the system achieves precise identification of the abnormality source, enabling targeted troubleshooting and maintenance.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10106037B2Battery control device
Publication Date: 2018.10.23 YAZAKI CORP
  • US10106037B2 patent drawing
  • US10106037B2 patent drawing
  • US10106037B2 patent drawing

AI summary

In a self-diagnostic processing performed by a CPU, whether a vehicle is in an idle stop state is determined based on obtained vehicle operation information and engine operation information in order to perform abnormality detection processing. When an engine has stopped in a vehicle equipped with an idle stop function, electric power is supplied to electrical components of the vehicle, which means a battery supplies currents to the electrical components. Consequently, if a current measurement result obtained by measuring a current while the vehicle is stationary and an ignition is ON indicates that the measurement value is equal to or below a prescribed current value, the CPU determines that an abnormality has occurred in a measuring system.