Battery Control Circuit Power Switching to Prevent Over-Discharge

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Solution Overview

Problem

Existing electricity storage devices face issues with continuous power consumption by battery control circuits when not in use, leading to discharge and voltage decrease, which affects the maintenance of a normal operating state.

Innovation Solution

A power supply method that switches between commercial power and battery power to the control circuit using a connection detector and discharge-stop determination unit, ensuring stable power supply without over-discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery module supplies operating electric power to the battery assembly control circuit continuously, then the control circuit can operate at predetermined time intervals to detect remaining capacity, but the battery becomes over-discharged due to dark current consumption

Engineering Contradiction:
Improvecontrol circuit operation reliabilityVSAvoidbattery energy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control circuit operates at predetermined time intervals rather than continuously, performing detection functions periodically while remaining in a low-power state between intervals. This periodic operation reduces dark current consumption and prevents battery over-discharge while maintaining the ability to monitor battery status.

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If the power supply circuit supplies operating electric power from the battery to the control circuit, then the control circuit can function, but the battery voltage decreases and prevents a normal operating state from being maintained

Engineering Contradiction:
Improvecontrol circuit functionalityVSAvoidbattery voltage stability
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

A power conversion device is introduced as an intermediary between the battery module and the control circuit. This device converts battery voltage to a stable output voltage suitable for the control circuit, isolating the control circuit from battery voltage fluctuations and preventing operational disruptions due to voltage changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the control circuit operates continuously to detect remaining capacity, then monitoring accuracy is maintained, but electric power is consumed even when the battery module is not discharged

Engineering Contradiction:
Improveremaining capacity detection accuracyVSAvoidunnecessary power consumption
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The control circuit performs remaining capacity detection at predetermined time intervals rather than continuously. This periodic measurement approach maintains adequate monitoring capability while significantly reducing power consumption during periods when the battery module is not actively discharging.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12412938B2Electric power supply system for battery assembly control circuit of electricity storage device, and electricity storage device
Publication Date: 2025.09.09 PANASONIC ENERGY CO LTD
  • US12412938B2 patent drawing
  • US12412938B2 patent drawing

AI summary

Operating electric power is preferably supplied to a battery assembly control circuit from both a power converting device and a battery module. An electricity storage device includes a battery module including battery cells and a battery assembly control circuit, and a power converting device configured to charge the battery module with a commercial power supply and to supply electric power to a load. The power converting device supplies electric power to the battery assembly control circuit while an output voltage of the power converting device is higher than a predetermined voltage. The battery module starts to supply operating electric power to the battery assembly control circuit upon detecting that the electric power from the power converting device starts to be supplied to the battery assembly control circuit. The battery module stops supplying the electric power to the battery assembly control circuit when the battery module stops being discharged.