Independent Battery Control in Series Strings

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Solution Overview

Problem

In battery energy storage systems, the replacement of one battery with a new one in a series connection leads to discrepancies in charge/discharge rates, resulting in reduced lifetime and suboptimal performance, as current control systems treat the series connection uniformly without accounting for individual battery performance.

Innovation Solution

A method and system that allow independent control of each battery in a series connection, using a battery monitor and controller to create and adjust battery models based on charge/discharge curves, enabling optimized charging and discharging operations to maintain performance as batteries age.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If batteries are connected in series and one battery is replaced with a new battery, then the system can restore some capacity, but the charge/discharge rates become mismatched causing reduced lifetime and suboptimal performance

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery lifetime
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent divides the series-connected battery system into individually controllable segments. Each battery is equipped with its own control circuit that can independently monitor and adjust charge/discharge parameters, allowing mismatched batteries to operate at their respective optimal rates rather than being constrained by the weakest link.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different charge/discharge control strategies to different batteries based on their individual characteristics. Each battery receives customized charging parameters (current, voltage, time) tailored to its specific capacity, age, and health status, rather than applying a uniform charging regime to all batteries in series.

Inventive Principle:
Principle #3Local quality

2Device complexity

If uniform charging control is applied to all batteries in series, then the control system is simple, but the performance is limited by the worst-performing battery

Engineering Contradiction:
Improvecontrol system complexityVSAvoidoutput power capability
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements dynamic charge/discharge control where charging parameters are continuously adjusted based on real-time monitoring of each battery's state. The system can modify current, voltage, and charging duration for individual batteries during the charging process to optimize performance while maintaining manageable control complexity through modular architecture.

Inventive Principle:
Principle #15Dynamics

3Reliability

If individual battery control is implemented, then performance and lifetime are improved, but the device complexity increases due to additional hardware for each battery

Engineering Contradiction:
Improvebattery reliabilityVSAvoidhardware complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs universal control modules that can be applied to any battery in the series connection. Each control unit performs multiple functions including monitoring, charging control, and communication, allowing standardized hardware to manage individual battery optimization without requiring completely separate systems for each battery.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11031792B2Battery charging control system and method of operation thereof
Publication Date: 2021.06.08 GE ENERGY POWER CONVERSION TECHNOLOGY LTD(GB)
  • US11031792B2 patent drawing
  • US11031792B2 patent drawing
  • US11031792B2 patent drawing

AI summary

There are provided control systems and methods for charging batteries. For instance, there is provided a system for charging at least two batteries. The system can include a set of hardware associated with the at least two batteries, and the at least two batteries can be connected in series. Each battery from the at least two batteries can be associated with a subset of the set of hardware, and one subset of the set of hardware can be configured to control an associated battery independently from another subset of the set of hardware and its associated battery.