Battery Control System Temperature-Conditional Voltage Balancing

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Solution Overview

Problem

In battery packs with multiple units connected in series, temperature differences between battery units can cause voltage imbalances, leading to unnecessary equalization efforts even when residual capacities are equal, affecting stable charging and discharging.

Innovation Solution

A battery control system that includes temperature and voltage measurement units, along with a control unit that identifies the lowest and highest temperature units during electrification, and only performs voltage balance control when the temperature difference exceeds a reference value, thereby determining the cause of voltage differences and avoiding unnecessary balancing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If balance control is performed to equalize voltages between battery units, then voltage balance is improved, but residual capacities may vary inversely when temperature differences exist

Engineering Contradiction:
Improvevoltage balanceVSAvoidresidual capacity consistency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The control unit changes the parameter being controlled from voltage to residual capacity. By measuring both voltage and temperature, and calculating residual capacity based on these parameters, the system equalizes residual capacities instead of voltages. This resolves the contradiction because residual capacity is the more fundamental parameter that determines actual battery state, and equalizing it prevents the inverse variation problem that occurs when only voltage is equalized in the presence of temperature differences.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If balance control is performed based on voltage differences, then voltage equalization is achieved, but unnecessary control is executed when temperature differences cause apparent voltage imbalances

Engineering Contradiction:
Improvevoltage equalizationVSAvoidunnecessary control execution time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system introduces temperature as a feedback parameter to the balance control decision-making process. By continuously monitoring temperature differences between battery units and using this information to determine whether voltage differences are genuine or temperature-induced, the system avoids unnecessary balance control operations. This resolves the contradiction by adding a conditional check that prevents spurious control actions while maintaining necessary voltage equalization when truly needed.

Inventive Principle:
Principle #23Feedback

3Loss of time

If temperature measurement and conditional control logic are added, then unnecessary balance control is prevented, but device complexity increases

Engineering Contradiction:
Improveavoidance of unnecessary controlVSAvoidcontrol system structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The control unit is designed to perform multiple functions: it measures both voltage and temperature, calculates residual capacity based on these measurements, determines whether balance control is needed, and executes the appropriate control actions. By making the control unit multi-functional rather than adding separate dedicated components for each function, the system achieves the benefit of preventing unnecessary control while minimizing the increase in device complexity. The same control unit that would exist for voltage management now also handles temperature compensation logic.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9525289B2Battery control system and battery pack
Publication Date: 2016.12.20 ENVISION AESC ENERGY DEVICES LTD
  • US9525289B2 patent drawing
  • US9525289B2 patent drawing
  • US9525289B2 patent drawing

AI summary

A battery control unit (400) controls charge and discharge of battery cells (100) on the basis of temperatures measured by a temperature measurement unit (320) and voltages measured by the voltage and current measurement unit (340). In addition, the battery control unit (400) specifies a lowest temperature cell having the lowest temperature and a highest temperature cell having the highest temperature on the basis of the temperatures measured by the temperature measurement unit (320), when a current is greater than 0. In addition, the battery control unit (400) performs balance control for equalizing voltages of all the battery cells (100), on the basis of the voltages measured by the voltage and current measurement unit (340), when a first temperature condition in which a temperature difference ΔT between the highest temperature cell and the lowest temperature cell is equal to or greater than a reference value T1 is not satisfied. On the other hand, when the temperature difference ΔT satisfies the first temperature condition, the battery control unit (400) does not perform the balance control.