Traction Battery Controller for Low-Temperature Power Capability Mapping

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Solution Overview

Problem

Existing methods for estimating the power capability of traction batteries in low temperature environments fail to account for the current-dependent variance of battery model parameters, leading to inaccurate power capability measurements due to differences between learned and actual parameter values.

Innovation Solution

The battery management system adjusts for current-dependent variance of battery model parameters by mapping learned parameter values from a different battery current to the current used in power capability calculation, using methods such as extended Kalman filtering and structural functions to ensure accurate power capability estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If battery model parameters are learned using extended Kalman filtering with the current battery current, then the parameter learning is simple and efficient, but the learned parameter values differ from actual values when battery current varies, leading to inaccurate power capability estimation

Engineering Contradiction:
Improveparameter learning efficiencyVSAvoidpower capability estimation accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent introduces a mapping relationship as an intermediary between the learned parameter values (from EKF at one current level) and the actual parameter values (at a different current level). This mapping function translates parameters learned at current I1 to the equivalent parameters at current I2, allowing the system to maintain simple EKF-based learning while achieving accurate power capability estimation at varying current levels.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of stationary object

If the battery current used for parameter learning is kept different from the power capability calculation current to maintain system operation, then the battery can operate continuously, but the parameter values become inaccurate for power capability detection

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidpower capability detection accuracy
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent applies parameter changes by introducing a mapping relationship that transforms parameter values based on battery current conditions. When battery current changes from the learning current to the calculation current, the mapping function adjusts the parameter values accordingly, maintaining both continuous operation and accurate power capability detection through dynamic parameter adaptation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250388108A1Traction battery controller which adjusts for current-dependent variance of battery model parameters at low temperature environment in detecting battery power capability
Publication Date: 2025.12.25 FORD GLOBAL TECH LLC
  • US20250388108A1 patent drawing
  • US20250388108A1 patent drawing
  • US20250388108A1 patent drawing

AI summary

A system, such as an electrified vehicle, includes a battery, such as a traction battery. The system further includes a controller configured to charge and/or discharge the battery based on a power capability of the battery defined by a value of a parameter of a model of the battery mapped from a value of the parameter that is learned with a battery current of the battery different from a battery current used in calculating the power capability.