Vehicle Battery Cooling Control During Defroster Operation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle battery cooling systems do not effectively harmonize battery cooling with defrost functions, leading to potential visibility issues during defrost operations and inadequate battery protection.

Innovation Solution

A vehicle control system that integrates a battery cooler and an air conditioner with a defroster mode, where the control unit adjusts the cooling amount of the battery cooler and the operation of the air conditioner based on the battery temperature and vehicle state, ensuring harmonized cooling and defrosting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the air conditioner operates in defroster mode to reduce window fogging, then visibility is improved, but battery cooling capability deteriorates

Engineering Contradiction:
ImprovevisibilityVSAvoidbattery temperature
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The system dynamically adjusts the air conditioner's operational mode based on real-time conditions. When the vehicle is moving and defrosting is needed, the AC operates in defroster mode. When the vehicle is stopped and battery cooling is prioritized, the AC is stopped entirely, allowing maximum refrigerant flow to the battery cooler. This dynamic switching resolves the contradiction between visibility needs and battery cooling requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the air conditioner based on vehicle state. By switching between defroster mode (when moving) and complete shutdown (when stopped), the system optimizes the balance between window defogging performance and battery cooling efficiency, ensuring both functions operate at peak effectiveness under their respective optimal conditions.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the cooling amount of the battery is increased to protect the battery, then battery protection is improved, but energy consumption increases

Engineering Contradiction:
Improvebattery protectionVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary assessment of battery temperature conditions before initiating cooling. Only when battery temperature exceeds the reference temperature does the system activate the battery cooler, avoiding unnecessary energy consumption during normal operating conditions while ensuring battery protection is activated precisely when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies cooling capacity selectively based on actual needs. When the vehicle is stopped, the AC is completely stopped and maximum cooling capacity is directed to the battery. When the vehicle is moving, the system accepts reduced cooling capacity in exchange for maintaining visibility through defroster operation. This partial action approach optimizes the balance between battery protection and energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces window fogging during defrost mode while providing adequate battery cooling, ensuring both user visibility and battery protection.

Implementation Method 1

The battery cooler is configured to cool the battery with a coolant that is cooled by heat exchange with a refrigerant flowing through the air conditioner

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12208659B2Vehicle and method for controlling vehicle
Publication Date: 2025.01.28 TOYOTA JIDOSHA KK
  • US12208659B2 patent drawing
  • US12208659B2 patent drawing
  • US12208659B2 patent drawing

AI summary

A vehicle includes a battery for traveling; an air conditioner that includes a defroster mode and that is configured to air-condition a vehicle cabin using a refrigeration cycle; a battery cooler configured to cool the battery with a coolant that is cooled by heat exchange with a refrigerant flowing through the air conditioner; and a control unit configured to control the air conditioner and the battery cooler. In a case where a temperature of the battery is higher than a reference temperature, the control unit operates the battery cooler and controls the air conditioner such that the air conditioner operates in the defroster mode when the vehicle is moving, and the control unit operates the battery cooler and stops the air conditioner when the vehicle is stopped.