Battery Cooling Control via Real-Time Deterioration Feedback

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Solution Overview

Problem

Conventional battery management systems in electric vehicles fail to maintain a desired cooling level for batteries, leading to shortened service life due to variables like storage temperature, driving habits, and charging conditions, even when using a preset cooling fan control mode.

Innovation Solution

A method that adjusts the cooling fan operation based on real-time measured battery temperature and actual durability deterioration rate, switching to a deterioration attenuation mode when the actual deterioration rate exceeds the predicted rate, with multiple attenuation modes to increase cooling fan operation accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling fan operation is controlled based on preset temperature ranges, then battery temperature is maintained within acceptable limits, but battery service life is shortened due to unaccounted deterioration variables

Engineering Contradiction:
Improvebattery temperatureVSAvoidbattery service life
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The system continuously monitors actual battery temperature and compares it with predicted temperature based on deterioration rate. When actual temperature exceeds predicted temperature, the system increases cooling fan operation to compensate for accelerated deterioration, creating a closed-loop feedback control that adapts to real-time battery conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The cooling control system transitions from static preset temperature ranges to dynamic adjustment based on real-time deterioration rate assessment. The control mode automatically switches between normal mode and deterioration attenuation mode, adjusting cooling intensity dynamically according to actual battery degradation state

Inventive Principle:
Principle #15Dynamics

2Reliability

If cooling fan operation is increased to extend battery service life, then battery temperature is reduced, but energy consumption increases

Engineering Contradiction:
Improvebattery service lifeVSAvoidcooling fan energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system applies partial cooling action by increasing fan operation only when and where needed - specifically when actual deterioration rate exceeds predicted rate and actual temperature exceeds predicted temperature. This avoids continuous excessive cooling, reducing unnecessary energy consumption while still extending battery service life during critical deterioration periods

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively extends the battery service life by maintaining a lower battery temperature, improving durability by about 10% and ensuring the guaranteed distance of battery capacity, as shown in the graphs depicting temperature and travel distance improvements.

Implementation Method 1

a battery and a cooling fan for cooling the battery with air are provided

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10464437B2Cooling control method for battery management system in electric vehicle
Publication Date: 2019.11.05 HYUNDAI MOTOR CO LTD
  • US10464437B2 patent drawing
  • US10464437B2 patent drawing
  • US10464437B2 patent drawing

AI summary

Disclosed herein is a cooling control method for a battery management system in a vehicle in which battery cooling is controlled by according to the degree of battery durability deterioration.Specifically, the method of controlling battery cooling using a battery management system (BMS) configured to control a degree of cooling fan operation based on a battery temperature in the vehicle equipped with the battery and the cooling fan, includes the steps of increasing the degree of cooling fan operation compared normal conditions when an actual battery durability deterioration rate (Vt) measured using battery durability deterioration degree information during vehicle operation is higher than a predicted battery durability deterioration rate.