Vehicle Battery Cooling Structure with Separated Fan Placement

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Solution Overview

Problem

Conventional vehicle-mounted battery cooling structures face reduced cooling efficiency and increased noise due to the complex arrangement of ducts with numerous sharp bends, which result in high flow resistance in limited spaces.

Innovation Solution

A vehicle-mounted battery cooling structure that positions the battery and cooling fan in separate mounting areas, such as between the front seats and under the rear seat, allowing for a straighter path for cooling air to flow, minimizing duct complexity and flow resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the battery and cooling fan are arranged in a limited space at the front seat, then the cooling structure can be compact, but the duct becomes complicated with sharp bends causing high flow resistance and reduced cooling efficiency

Engineering Contradiction:
Improvecooling structure compactnessVSAvoidcooling efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The patent extends the cooling system into the longitudinal dimension of the vehicle by placing the cooling fan in the rear seat area while keeping the battery in the front seat area. This dimensional expansion allows the duct to connect components with a straighter path, reducing bends and flow resistance while maintaining system compactness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the duct is bent many times in a limited space, then the battery and fan can be positioned close together, but the flow resistance increases and cooling efficiency decreases

Engineering Contradiction:
Improveduct lengthVSAvoidcooling efficiency
Core Design Contradiction:
Length of stationary objectVSProductivity

Solution Approach 1:

By utilizing the longitudinal space from front to rear seats, the patent creates a straighter duct path that reduces the number of bends. The duct connects the battery in the front to the fan in the rear with minimal angular changes, lowering flow resistance despite the increased longitudinal span.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If the duct has sharp bends to fit in limited space, then the installation space is reduced, but the noise increases and cooling performance deteriorates

Engineering Contradiction:
Improveinstallation spaceVSAvoidnoise and cooling performance
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent redistributes components along the longitudinal axis of the vehicle, placing the battery in the front seat area and the cooling fan in the rear seat area. This spatial reconfiguration allows for a straighter duct connection that reduces turbulent flow, thereby lowering noise and improving cooling performance while utilizing the vehicle's longitudinal space efficiently.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement enables efficient air exhaustion and reduces noise by minimizing duct bends, thereby enhancing cooling efficiency and maintaining a more ideal seat configuration.

Implementation Method 1

a cooling fan for cooling the battery, and a cooling-medium channel for connecting the battery and the cooling fan

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS8042637B2Vehicle-mounted battery cooling structure
Publication Date: 2011.10.25 TOYOTA JIDOSHA KK
  • US8042637B2 patent drawing
  • US8042637B2 patent drawing
  • US8042637B2 patent drawing

AI summary

A vehicle-mounted battery cooling structure of the present invention includes a battery a cooling fan for cooling the battery, a cooling-medium channel connecting the battery and the cooling fan, and mounting areas located at a front seat side and a rear seat side, respectively, in a vehicle compartment. The battery is disposed in one of the mounting areas, and the cooling fan is disposed in the other one of the mounting areas.