Battery Coulomb Counting with Temperature and Aging Compensation

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Solution Overview

Problem

Coulomb counter-based state of charge estimation in batteries is prone to error accumulation and does not account for changes due to battery temperature and aging, leading to reduced accuracy.

Innovation Solution

An apparatus and method that includes a first coulomb counter, a compensator, and a state of charge estimator, which calculates and compensates for charge variations using predicted open circuit voltage and overpotential values to reflect battery temperature and aging, reducing error accumulation and improving accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If coulomb counter continuously accumulates measured currents to predict residual charge, then state of charge estimation can be performed with simple method, but error accumulation occurs and significantly degrades estimation accuracy over time

Engineering Contradiction:
Improvesimplicity of estimation methodVSAvoidstate of charge estimation accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously monitoring the difference between the estimated state of charge and actual state of charge, then using this error signal to adjust and correct the coulomb counter accumulation process. This feedback mechanism prevents error accumulation by constantly recalibrating the estimation based on actual measurements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes parameters by introducing temperature and aging compensation factors that dynamically adjust the state of charge estimation. These parameter changes allow the system to account for variations in battery characteristics under different operating conditions, thereby maintaining accuracy without sacrificing the simplicity of the coulomb counter method.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If coulomb counter uses fixed design capacity for state of charge calculation, then calculation is simple, but it does not reflect battery characteristics changes due to temperature and aging

Engineering Contradiction:
Improvecalculation complexityVSAvoidresponse to battery characteristics change
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by transitioning from a static fixed capacity model to a dynamic capacity model that adapts to changing battery conditions. The system dynamically adjusts the capacity parameter based on temperature and aging state, allowing the coulomb counter to remain simple while accurately reflecting battery characteristic changes through real-time parameter updates.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the capacity parameter from a fixed design value to a dynamic value that varies with temperature and aging. This parameter change enables the system to maintain simple calculations while accurately representing the battery's actual capacity under different operating conditions, thus improving adaptability without significantly increasing complexity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If battery operates in low temperature state or aged condition, then full charge capacity is significantly reduced, but conventional coulomb counter does not reflect this reduction leading to lower estimation accuracy

Engineering Contradiction:
Improvestate of charge estimation reliabilityVSAvoidresponse to temperature and aging
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the capacity parameter to account for temperature and aging effects. By introducing compensation factors that modify the nominal capacity based on actual battery conditions, the system maintains reliable state of charge estimation across different operating conditions without requiring completely different measurement systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback mechanisms that monitor temperature and aging indicators, then use this information to adjust the capacity parameters in the state of charge calculation. This feedback loop ensures the estimation remains reliable under varying conditions by continuously adapting to the battery's actual state.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12529729B2Apparatus and method for estimating state of charge of battery on basis of coulomb counter
Publication Date: 2026.01.20 SILICON MITUS
  • US12529729B2 patent drawing
  • US12529729B2 patent drawing
  • US12529729B2 patent drawing

AI summary

Embodiments of the present disclosure includes an apparatus for estimating the state of charge of a battery, comprising: a first coulomb counter (STCC) for sampling a first charge variation (ΔQ) on the battery in a time comprising a number of predetermined periods, by adding up a battery current Im in each of the predetermined periods; a compensator for calculating a second charge variation (ΔQ_comp) by compensating for the first charge variation (ΔQ); a second coulomb counter (CCE) for calculating a first predicted charge amount (Qe) by adding up the second charge variation (ΔQ_comp); and a state of charge estimator for estimating the state of charge of the battery on the basis of the first predicted charge amount (Qe). The technique increases the accuracy of a state of charge estimation by compensating for characteristics according to battery temperature and aging.