Energy storage device for automotive vehicle

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrical energy storage devices for motor vehicles face challenges in providing efficient and manageable electrical connections between battery cells and external charging systems, often requiring cumbersome cables and complex handling.

Innovation Solution

A compartment made partially of composite material with integrated electrical tracks on the cover, where the tracks are inserted in an insulating sheath and used to connect battery cells both internally and externally, eliminating the need for separate cables by allowing connections to be made through the cover.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate electrical cables are used to connect battery cells and external charging systems, then electrical connections can be established, but handling complexity increases and management becomes cumbersome

Engineering Contradiction:
Improvehandling complexityVSAvoidconnection management
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the electrical connection function directly into the cover structure by integrating conductive tracks into the cover itself. This eliminates the need for separate cables and connection components, thereby reducing handling complexity while maintaining electrical connection functionality. The cover simultaneously serves as a protective enclosure and an electrical connection interface.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover is designed to be self-sufficient by incorporating the electrical tracks directly into its structure. The cover automatically provides both mechanical protection and electrical connectivity without requiring additional external cables or connection mechanisms, thereby simplifying the overall system and reducing handling complexity.

Inventive Principle:
Principle #25Self-service

2Device complexity

If electrical tracks are integrated into the cover, then connection management is simplified, but insulation protection must be ensured

Engineering Contradiction:
Improveconnection managementVSAvoidelectrical insulation
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies different material properties to different regions of the cover. The cover is constructed with electrically insulating material in the regions where electrical tracks are integrated, while maintaining conductive properties where needed for connection. This localized differentiation ensures proper insulation protection while preserving electrical connectivity functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cover utilizes composite material construction combining insulating base material with integrated conductive tracks. This composite structure provides both the necessary electrical insulation for safety and the conductive pathways for electrical connections, thereby ensuring reliability while simplifying connection management.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If cables are used for electrical connections, then flexibility in connection is provided, but the number of components increases

Engineering Contradiction:
Improveconnection flexibilityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into the cover structure itself. The cover simultaneously provides mechanical protection, electrical connection pathways, and insulation, thereby eliminating the need for separate cables and connection components. This integration reduces the total number of components while maintaining the adaptability needed for electrical connections.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover is designed as a multi-functional component that serves as both a protective enclosure and an electrical connection interface. By making the cover universal in its functionality, the patent eliminates the need for separate specialized cables and connectors, thereby reducing component count while preserving connection flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3915160B1Energy storage device for automotive vehicle
Publication Date: 2024.01.03 VALEO SYST THERMIQUES SAS
  • EP3915160B1 patent drawingFigure 1~2
  • EP3915160B1 patent drawingFigure 3~4
  • EP3915160B1 patent drawingFigure 5

AI summary

The invention relates to a compartment for an electrical energy storage device (16) for a motor vehicle, the compartment being arranged to receive at least one electrical energy storage cell (14), in particular a plurality of cells, this compartment being made, for example, at least partially of a composite material, in particular this composite material being formed by a multilayer structure comprising, for example, glass-fibre or carbon sheets, in particular impregnated with a thermoplastic resin, this compartment comprising a casing (12) and a cover (18) designed to close the casing, this cover comprising at least one electric track borne by the cover, the track (70) designed to be placed in electrical contact with at least one of the cells when the cover is mounted on the casing.